Classification of palletizers, the difference between palletizers and stackers?

According to the level of intelligence, the automatic palletizer is divided into two types: robot palletizer and mechanical palletizer. Mechanical palletizers can be divided into: gantry palletizers, column palletizers, and robotic arm palletizers.

According to the industry, the automatic palletizer is divided into: food and beverage industry palletizing, cement automatic loading palletizer, industrial product palletizer, etc.

Nowadays, the automation level of robot palletizers has improved a lot, but the problem of not causing accidents cannot be underestimated, otherwise it is still possible to cause accidents. In order to ensure that the robot palletizer can be high.

Stacking operations can be completed quickly and stably without accidents, on the one hand, protective measures need to be taken, and on the other hand, the equipment needs to be operated and used correctly.

In the process of robot palletizer operation, there is no reasonable protection for the export of materials, and it is not enough to pass only a warning sign or a workflow that needs to be isolated. Once the risk is reduced, there should be no accidents, and then consider taking appropriate measures.

When maintenance workers carry out maintenance at the bottom of the robot palletizer, if the equipment is not equipped with a mechanical locking device, it is easy to cause crushing injuries due to the falling of the stacking device, so the protective devices in each area are indispensable for the robot palletizer.

For people who open the interlock switch to enter the danger area, due to the failure of the lifting part of the stacker, such as a broken chain, if the stacker crane part does not have a mechanical locking device or check valve, the platform of the stacker crane will fall.

In order to avoid the occurrence of such accidents, in addition to requiring accident-free protection devices, it is strictly forbidden for personnel to open the interlock switch of the robot palletizer at will to enter the dangerous area. Every operation of the equipment must be carried out in strict accordance with the specifications to eliminate the hidden danger of accidents.

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The manufacturer independently developed the gripper type and flat plate palletizer.

The company has a professional R&D team, which can design according to your requirements and site, and provide customized solutions.

Palletizers are divided into different types according to different packaging, such as solid packaging palletizers, IBC bucket palletizers and palletizing robots, etc. Different packaging needs different packaging machines. Changchun North Filling, specializing in palletizers, I hope it can help you.

There are many types of palletizers, and the following two types are commonly used:

The gantry automatic palletizer can complete the arrival of any point in the XYZ three-dimensional coordinate system and follow the controllable motion trajectory.

The four-axis automatic palletizing robot has four degrees of freedom, that is, four rotary joints, and has strong applicability, which is widely used in the palletizing of boxes, bags, barrels and other products, with simple structural design and stable action.

Depending on what products you need to palletize, there are gantry palletizers, column palletizers, low-level palletizers, and palletizing robotic arms.

It is easy to confuse a palletizer and a stacker crane as the same machine from a literal point of view, because it seems that both have the meaning of accumulating and knowing. But in fact, the purpose of these two machines is different, so what is the difference between a palletizer and a stacker?

Palletizer is a kind of machine that can put the cartons that have been packed into containers on pallets and pallets (wood, plastic) according to a certain arrangement for automatic stacking, which can be stacked in multiple layers and then pushed out to facilitate forklift transportation to the warehouse for storage.

A stacker, on the other hand, is a crane that grabs, handles and stacks or accesses unit goods from high-rise shelves (see Unit Transport) with forks or string rods. It is a kind of storage equipment (see Material Handling Machinery), which is divided into bridge stacking crane and roadway stacking crane hitching machine.

The difference between these two machines is that the palletizer can be palletized in a certain order and direction. And the stacker crane can't do this way of operation.

The palletizer is to put the carton that has been loaded into the container and put it on the pallet and pallet (wood, plastic) according to a certain arrangement for automatic stacking, which can be stacked in multiple layers, and then pushed out to facilitate the forklift to be transported to the warehouse for storage. This equipment adopts PLC + touch screen control to achieve intelligent operation and management, which is simple and easy to master. It can greatly reduce the labor force and reduce the labor intensity.

The palletizer is an equipment that automatically stacks the bags, cartons or other packaging materials conveyed by the conveyor according to the working mode required by the customer's process, and conveys the stacked materials.

Working principle: The workpiece on the flat plate meets the requirements of the pallet is a layer of workpiece, and the flat plate and the workpiece move forward until the vertical surface of the pallet. The upper material stop rod descends, and the other three positioning gear levers start clamping, and the plate is reset at this time. Each workpiece descends to the pallet plane, the pallet plane is 10mm away from the bottom surface of the plate, and the pallet descends to a workpiece height.

This is repeated until the pallet stacking meets the set requirements.

Tengyang automatic palletizer can replace manual handling and palletizing of goods, and can realize automated, intelligent and unmanned production in the factory.

The palletizer is divided into a variety of types, usually divided according to the structure, among which there are four common types, 1. Cartesian coordinate palletizer, also known as truss palletizer or gantry palletizer, is based on the XYZ Cartesian coordinate system as the basic mathematical model, and the single-axis robotic arm driven by servo motor and stepper motor is the basic working unit, which can complete the arrival at any point in the XYZ three-dimensional coordinate system and follow the controllable motion trajectory.

2. The full-joint structure palletizer has four degrees of freedom, that is, four rotating joints, with strong applicability, and is widely used in the palletizing of cartons, plastic boxes, bottles, bags, barrels, film package products and filling products, with simple structural design, stable action, and the palletizing process is completely automatic, and there is no need for manual intervention during normal operation.

3. The parallelogram structure palletizer is amplified by a complex hinge structure through two linear axes, which not only has a large number of parts and complex installation, but also does not need algorithm support, so most of the low-end palletizers use this architecture as a prototype.

4. The linear horizontal multi-joint palletizer has the same stability and high efficiency as the full-joint robot, and has the same column coordinate system as the parallelogram structure palletizer, and has the same low cost as the right-angle palletizer structure.

The palletizing robot is actually a full-joint structure palletizer, which is an industrial robot engaged in palletizingThe objects that have been loaded into the container can be placed on the pallet according to a certain arrangement and stacked on the pallet for automatic stacking, which can be stacked in multiple layers and then pushed out to facilitate forklift transportation to the warehouse.

Hello palletizing robot is also a name for palletizer, there are many classifications of palletizers, high, low, etc., palletizers are mechanical in people's impressions, palletizing robots are partial to manipulator types, to people's arms, like four-axis palletizing robots, six-axis palletizing robots, etc., in short, they are used to palletize packaged products, used at the end of the production line, and palletize bags, boxes, barrels and other items from the production line to pallets.

Not exactly. The palletizing robot is flexible, and the palletizer mainly adopts methods such as pallet side pushing, which is a type of palletizer, and the palletizing robot mainly relies on the manipulator for palletizing, which is more flexible for palletizing.

The automatic palletizer conveyor production line can be divided into four parts according to its composition, namely:

1.Fully automatic palletizer system (robot body, gripper, guardrail and base, single and double grabbing conveyor lines).

2.Automatic pallet conveyor system (pallet warehouse, light and heavy load conveyor) 3Material conveying system (belt conveyor line, pneumatic pushing device, linear slideway, spiral slideway, turning roller table line, upper flattening device, lower vibration conveyor line, material shaping device, U-turn device).

4.Electrical and pneumatic systems (control cabinets, transformers, gas bridges).

It can be used for palletizing box, bag, fertilizer, cement, coal, flour, and various boxed materials.

Automatic palletizing machine, suitable for chemical, petroleum, coating, grease, pigment and other enterprises, automatic palletizing equipment.

It is to use a robotic arm or transplanting method to stack the goods on the pallet. It has been 20 years since I was filling and making palletizers in Changchun, China, and I hope it will be useful to you.

The robot palletizer can be integrated in any production line to provide intelligent, robotized, networked, and multi-tasking palletizing for feed, fertilizer, cement, flour and other operations for the production site.

You can try the palletizer produced by Spruce, there are gripper type, flat type, these can be according to your requirements, site to make a plan.

Palletizer, for the beverage industry, is to replace the manual stacking of products packed or packed on pallets! Yongchuang Tongda's palletizer is divided into robot palletizer, gantry palletizer and column palletizer according to the palletizing host.

The palletizer is used for stacking items, which is divided into automatic and manual operation.

The palletizer is used more in the factory, and the same product is produced, which is a whole box and a whole package, which needs to be stacked according to certain arrangement rules, and the palletizer is needed to operate to reduce labor costs, and some items are also difficult to move manually.

The automatic palletizer can realize the fully automatic stacking of a certain product.

The items are automatically packed, transferred, sorted, stacked, moved, lifted, supported, stacked, and unstacked, which are widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products.

The automatic palletizer is suitable for chemical, beverage, food, beer, plastic, air conditioning and other production enterprises for the decoration and palletizing of finished products of various shapes such as cartons, bags, filling, boxes, bottles, etc. The result is very simple.

Automatic palletizer systems are generally divided into the following three categories:

High-position palletizer.

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Yuzhuang YZ-HP high-position palletizer.

Fully automatic high-position palletizer.

The high-level palletizer receives the products that need to be palletized at a certain height or level above the pallet. Blank pallet from one.

A silo or accumulation station goes down to the palletizer, where the machine stretches the pallet open and positions it under a pallet; Products are loaded into pallets and combined into a layer or column;

The palletizer places the already assembled product layers or product columns on the pallet located below them; Then the palletizer continues to combine the second layer of products, changing the arrangement format of the cartons to match the pallet format; After that, pallets.

and the first layer of product will descend one level so that the second layer of product can be placed on top of the first layer of product. Pallets are constantly dropping, and layer after layer of product is constantly stacked until the specified quantity is completed; The stacked pallets are then slowly lowered to ground level, where they are transported by conveyors or forklifts to other sections. And so on.

Medium and low level palletizers

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Yuzhuang YZ-LP low-level palletizer.

Mengniu milk automatic palletizer.

Medium and low palletizers: Medium and low palletizers are similar to high level palletizers. It's just that the pallet on the medium and low palletizer does not need to be lifted.

Height and lower, product layers and product columns are formed at a level close to the ground. Each layer of product is made on a pallet.

shaped, then lifted and placed on a fixed pallet. After that, the pallet is returned to the starting point to load the next layer of product. Goods.

Once the pallet is loaded, the palletizer unloads it and another blank pallet takes its place, and so on.

Robotic palletizers.

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Yuzhuang YZ-RP robot palletizer.

Manipulator palletizer is fully self-contained.

Robotic palletizers: Robotic palletizers are often thought of as pick-and-place systems that can be picked and placed from one or more locations.

Grab one or more cartons and place them in a pre-set spot on the pallet. Basic computing power, plus.

Sensors can be integrated to identify product changes, making the robotic palletizer an intelligent system that can identify and distinguish between multiple species.

Products; A robot can automate multiple production lines, and the shipment ports of multiple production lines are arranged next to a robot station, and the robot can identify and process a variety of products; Robotic palletizing can also produce pallets of various sizes and shapes.

Fully automatic palletizer (with visual recognition).

1. The truck will bring the material and manually handle the material on the drum line; 2. The sensor detects that the material is in place, the drum line stops, and the robot uses the suction cup gripper to stack the material at the designated position, and palletizes it according to the stacking shape set by the system;

3. In the process of palletizing, 3D cameras are used for visual guidance to make the placement of stacked materials more accurate.

<> palletizing robots.

The robot palletizer is to arrange and position the regular products such as cartons, turnover boxes, and bags that have been loaded into the product through the conveyor line; 10-12 neatly placed pallets are placed on the automatic pallet feeder by forklift, and the machine automatically separates the pallets in turn and conveys them to the palletizing position to be stacked; The robot grabs the product through a special fixture, and places it on the pallet according to the preset placement method, after the whole stacking is completed, the pallet conveyor line starts, and the pallet output equipment after the palletization is completed, and the forklift fork is removed off the line.

The entire process is done automatically, without human intervention. It is especially suitable for assembly line use and easy to move; PLC program control, simple operation and stable action. It can greatly reduce the number of laborers and reduce labor intensity.

It is designed with the concept of high speed, stability and space saving, which is faster and more space-saving. One machine is multi-purpose, and the adjustment is quick, so you don't have to worry about changing stacked products.

Scope of application: corrugated boxes, plastic boxes, barrel packaging, bagged packaging, etc.

Equipment composition: product conveyor line, grabbing and positioning line, palletizing robot, base, fixture, pallet distribution machine, pallet conveyor line, electrical control system and safety protection net, etc.

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