Aerated concrete block equipment, aerated block production equipment

The equipment to make aerated concrete, is a new type of building materials, mainly blocks and plates two categories, can use the formula process to make load-bearing wall blocks, non-load-bearing wall blocks and insulation blocks, the plate is divided into roof insulation board, insulation floor and insulation wall board.

Aerated concrete can be produced according to different processes according to the type of raw materials, quality, process characteristics of equipment, etc. Under normal circumstances, fly ash or silica sand and slag are ground into a slurry with water, powdered lime, an appropriate amount of cement, gypsum and foaming agent, and foaming agent are added and injected into the mold frame by stirring, and after the static curing foam is solidified, it is cut into blocks or plates of various specifications, and sent into the autoclave by the steaming and curing vehicle, and the porous and lightweight concrete products are formed by high temperature and high pressure steam curing.

Determine that aerated concrete block equipment can be found anywhere, the reason is that aerated concrete block equipment is easy to find, and aerated concrete block equipment is not too difficult to find now. About finding specific aerated concrete block equipment, I suggest you go here to see the aerated concrete block equipment, the reason why the aerated concrete block equipment here is relatively complete, the aerated concrete block equipment network in other places may not be as comprehensive as the aerated concrete block equipment here, it is determined that you can find aerated concrete block equipment anywhere, the reason is that aerated concrete block equipment is easy to find, and aerated concrete block equipment is not too difficult to find now. About finding specific aerated concrete block equipment, I suggest you go here to see the aerated concrete block equipment, the reason why the aerated concrete block equipment here is relatively complete, and the aerated concrete block equipment network in other places may not be as comprehensive as the aerated concrete block equipment here.

Aerated concrete block equipment should refer to the equipment required for the production of aerated concrete.

It mainly includes batching equipment, cutting equipment, static stop equipment, maintenance equipment, on-site transportation equipment, testing equipment, etc.

For example: autoclaves, cutting machines, trusses, molds...

Aerated concrete block equipment is a kind of lightweight porous, thermal insulation, good arson performance, nailing, sawing, planing and a certain seismic capacity of new building materials, is the production of aerated concrete block equipment, the use of fly ash, lime, cement, etc. as the main raw materials, with aluminum powder as foaming agent, by mixing, mixing, pouring, gassing, cutting, high-pressure steaming process to make a porous lightweight building materials production equipment, aerated concrete block equipment is just different names in various places, Both refer to the production equipment of aerated concrete cut bricks.

I feel that the Kowloon aerated concrete equipment used by friends is better, kowloonjx, you can check it on **.

Aerated block equipment mainly includes: ball mill, jaw crusher, belt conveyor, mobile mixing pouring machine, vortex pulping machine, double hook synchronous crane, single hook crane, spreader, steaming and curing vehicle, mold frame bottom plate, hoist, cutting equipment, column support and other equipment. The name, function and purpose of the device are as follows:

Jaw crusher: It is mainly used for crushing quicklime blocks and grinding to reach the feed particle size of the ball mill to ensure the fineness output of lime powder.

Bucket elevator: It is mainly used to lift and convey the crushed quicklime particles to the silo. In the production line, two units are required, one is used to lift and transport quicklime grains; One is used to lift and convey quicklime powder.

White ash silo, mud silo: mainly used to store lime particles, lime powder, cement and other materials. There are 3 silos in total, one to store quicklime grains; one stores quicklime powder; One stores cement.

Electromagnetic feeder: used to feed the ball mill. The machine is installed at the bottom of the silo, with stable amplitude and uniform feeding.

Ball mill: mainly used for grinding quicklime.

Process flow of aerated block equipment.

The aerated block equipment production line is mainly two production processes, fly ash aerated block and sand aerated block production line equipment and other aspects of technology to reach the industry-leading level. Aerated concrete block is a new type of green and environmentally friendly self-insulating wall material made of river sand, lime and cement as the main raw materials, aluminum paste as the gassing agent, and the raw materials are finely grounded, the ingredients are stirred, the gas is poured and the gas is generated, the static stop is cut and the autoclave is cured.

The product produced by aerated block equipment is a new type of building material that is lightweight and porous, thermal insulation, good fire performance, nailable, sawable, planable and has a certain seismic resistance. Due to the reduction of the weight of the building, the destructive power is small, so the seismic resistance of the building is greatly improved.

The aerated concrete block construction process is as follows:

Aerated concrete block masonry is generally used in infill walls, and the strength grade of the blocks used is generally partition walls and exterior walls A5. The strength of the mortar is not less than m5.

Before aerated concrete block masonry, the block arrangement diagram should be drawn according to the plane and elevation of the building. Set up the skin number rod at the corner of the wall, draw the number of blocks and the height of the block on the skin number rod, and pull the alignment line between the upper edge lines of the relative blocks, and build masonry according to the alignment line.

The masonry surface of aerated concrete blocks should be sprinkled with an appropriate amount of water. Special tools should be used for masonry aerated concrete (shoveling, sawing, drilling, hollowing, flat frame, etc.).

The vertical mortar joints of the upper and lower skin blocks of the aerated concrete block wall should be staggered from each other, and the length of the staggered length should be 300mm, not less than 150mm. If can not be satisfied, should be provided with 2 6 tie ribs or 4 reinforcement mesh pieces in the horizontal ash joint, and the length of tie reinforcement or reinforcement mesh sheets should not be less than 700mm.

The ash joints of the aerated concrete block wall should be horizontal and vertical, the mortar should be full, and the fullness of the horizontal mortar should not be less than 90%; The fullness of the vertical mortar should not be less than 80%. The thickness of the horizontal mortar joint and the width of the vertical mortar should not exceed 15mm.

At the corner of the aerated concrete block wall, the blocks of the vertical and horizontal walls should be built on each other, and the end surface of the partition block should be exposed. At the T-junction of the aerated concrete block wall, the transverse wall block should be separated from the skin and the end surface should be exposed, and the longitudinal wall block should be seated in the middle.

1. Pay-off wall tension reinforcement reinforcement, structural column reinforcement, structural column binding 200 high C20 concrete guide wall pouring Preparation mortar Block arrangement Laying mortar Blocks in place Correction Vertical joint mortar Strangler Cleaning Wall cleaning Structural columns, lintel beams, top support templates, pouring Demolition formwork Secondary filling of fine stone concrete (between the top of the wall and the frame beam).

2. There is a special mortar mix ratio.

Process flow: substrate treatment; sprinkle water to moisten; interface processing; Paste ash cake to fill tendons; Wipe the corners of doors and windows; plastering the base; spraying anti-cracking agents; plastering the middle layer of plaster; spraying anti-cracking agents; repair the hole boxes and slots on the wall; Plastering plaster.

Key points of operation: base treatment: check the aerated concrete wall before plastering, sprinkle water to moisten the loose and incomplete ash joints and the top joints under the beams and slabs, first sprinkle water and moisten, fill the game with TG glue mortar, and scrape the tongue ash that exposes the wall.

The ratio of TG glue mixed mortar is cement: white plaster: sand:

tg glue = 1:1:6:.

Sprinkle wet: clean the floating ash on the wall, water and moisten it several times, and the amount of watering should be 8mm 10mm deep when the water penetrates into the block. interface processing;

After sprinkling water for 10 15 minutes and there is no open water on the surface, the 1:1:6 mixed mortar (mixed with 10% TG glue) is thrown on the wall with a short broom to form small pimples, which should not be large and even.

And the mortar is suitable for consistency (it can adhere to the wall without falling). After the mortar is finally set, pay attention to maintenance until it is broken by hand. In concrete, brick and aerated concrete blocks vertical stubble, such as walls and columns, in order to prevent vertical cracks caused by different materials, 5 5cm barbed wire can be nailed to the stubble, and the wall column is connected not less than 100mm.

The maximum tensile stress caused by shrinkage is concentrated in the upper lintel area of the door, which is easy to cause the corner crack here, and the barbed wire of 5 5cm can be nailed and hung in the direction of the top angle of 45 ° of the door opening, and the area is , which can effectively control the corner crack. The anti-cracking agent is sprayed with wiping, and the anti-cracking agent must be sprayed evenly, not leaked, and a thin layer is used as the degree. When the spraying stops, the sprinkler head should be soaked in water to avoid blocking the hole after the spraying is dry.

When spraying, it is advisable to stand in the upwind direction.

Quality requirements: The substrate treatment and interface treatment must be constructed in strict accordance with the process requirements and must not be omitted. After interface treatment, care must be paid to maintenance, otherwise it is easy to form isolation and substrate delamination.

The sprayer should control the pressure so that the anti-cracking agent is sprayed out in a mist form, and properly grasp the distance between the sprinkler head and the wall, so as not to wash out the newly plastered wall. When spraying, it must be even, not leaked, and a thin layer is used as the degree. If excessive spraying produces whitening and affects the finishing effect, rinse with water after drying.

Spraying must be timely, and spray immediately (i.e. before cracks appear) when there is no clear water on the surface after plastering to exert its effect.

After the above construction control and treatment, the plastering can be carried out according to the normal process. The construction technology adopts a two-stage control method to form a system control of aerated concrete masonry.

Aerated brick is a new type of lightweight wall brick. Generally, foam concrete is cut into small pieces, which has higher requirements for process and strength, and some of them also need steam curing, so the cost is higher. Our company has additives for aerated bricks, which can shorten the curing time and improve the strength.

Aerated concrete blocks are solid bricks. Aerated concrete blocks, this one is solid inside. So it's a solid brick.

Hollow devices have a hollow interior. Aerated bricks are made by firing clay. "Autoclaved aerated concrete block", referred to as aerated brick, is an aerated concrete block produced by high-temperature autoclaving equipment technology.

"aerated brick" can be understood as a simplified or generic name. It should cover a larger range of products, i.e., bricks produced by other processes including autoclaving.

There are quite a lot of equipment manufacturers of aerated concrete blocks, and the specific popularity and company details are as follows:

1. Name: Jiangyin Sanjie Machinery and Equipment****.

Company Profile: It is one of the subsidiaries of Jiangyin Sanjie Industrial Co., Ltd., and is a professional unit specializing in the production of aerated concrete production line equipment, autoclaves and other first, second and third types of pressure vessels and organic heat carrier furnaces. It has a modern production base and three subsidiaries, with a total investment of 100 million yuan and a registered capital of 10 million yuan.

The company also has a group of scientific and technological personnel and management personnel who have been engaged in the design technology of organic heat carrier furnaces and pressure vessels for a long time, through technical cooperation with dozens of domestic scientific research units and colleges and universities.

2. Name: Zhengzhou Kaichuang Machinery and Equipment****.

Company Profile: Zhengzhou Kaichuang Machinery Equipment **** is a new type of wall material equipment enterprises, the main products involve: aerated concrete equipment, aerated block equipment, aerated brick equipment, aerated block production line, ALC aerated concrete plate equipment, hydraulic brick machine, lime sand autoclaved brick production line, hydraulic forming machine, unburned brick machine, sand making equipment.

There is a Tianyuan in Changzhou, and there is a new Mingfeng in Wuhu that I have heard of better. In fact, you should be able to see how the quality is, generally around 4 million for cheap, and about 10 million for good. It's hard to say that you trust this thing, and you have to look at it when you do business.

How much is a complete set of aerated concrete equipment, how much is a set of aerated concrete equipment, and how much money can you buy a set of aerated concrete production equipment? Zhengzhou Xinhai Machinery, a manufacturer of aerated concrete equipment, will introduce you to the price of a complete set of aerated concrete production line equipment.

The output of aerated concrete production equipment ranges from 20,000 square meters to 300,000 square meters per year, and the output of a complete set of aerated concrete production equipment is not the same. The main raw materials for the production of aerated concrete blocks are fly ash, sea sand, river sand, slag, machine-made sand, steel slag, cement, lime powder, gypsum, aluminum powder, etc.

A complete set of aerated concrete equipment includes the main equipment:

Feeding equipment: vibrating feeder, electromagnetic feeder;

Crushing equipment: impact crusher;

Grinding equipment: dry ball mill, wet ball mill;

Conveying equipment: bucket elevator, screw conveyor;

Pouring and cutting equipment: pouring machines, cutting machines, autoclaves, boilers, molds, etc.

The output is not the same, the investment is of course not the same, under normal circumstances, a similar production line is also more than one million, Henan Fengyang Machinery specializes in production, welcome your consultation We provide you with detailed **.