What are the advantages of disc pelletizer?

Granulators include condensation granulator, melt granulator, steel belt granulator. This kind of granulator material is not in contact with water at all, the water content is low, there is no dust, and the particles made are full and uniform, the operation is simple, and the output is large and stable. The question of whether it is good or not, and who is better, is a matter of opinion.

Generally, the organization's qualifications, industry experience, external resources, and successful cases should be comprehensively evaluated and considered. More importantly, we need to focus on the aspects we care about at present, and it is not something that can be said in one sentence or two. If you feel that the above is not detailed enough, you can come to consult Guangzhou Kenshao Machinery and Equipment.

Guangzhou Kenshao Machinery & Equipment Co., Ltd. is an international enterprise specializing in steel belt and steel belt transmission system, integrating R&D, production, sales and after-sales service. Stick to it....

Disc granulator is a type of granulator, disc granulator disc is lined with high-strength fiberglass, which has the advantages of uniform granulation, high granulation rate, stable operation, durable equipment and long service life, which is an ideal granulation equipment.

The granulation disc adopts an integral arc structure, and the granulation rate can reach more than 93. The granulation tray is equipped with three discharge ports, which is convenient for interrupted production operations, greatly reduces labor intensity and improves labor efficiency. The reducer and motor are driven by flexible belts, which can start smoothly, slow down the impact and improve the service life of the equipment.

The bottom of the granulation disc is reinforced with a number of radiant steel plates, which is sturdy and durable, and will never be deformed. Thickened, weighted, sturdy base design, no need for anchor bolts to fix, smooth operation.

All kinds of dry powder materials are added from the top of the equipment, degassed, spiral pre-compressed and transported to the arc notch of the two rolls, the two rolls are constant velocity and reverse rotation, the material is bitten into the groove and forced compression, the pressure of the material through the compression zone gradually decreases, its surface tension and gravity make it naturally come out, enter the granulator and the whole granulator for crushing and trimming, and then enter the vibrating screen for screening, and the qualified products are sent to the finished product bin or directly packaged through the conveyor. The material under the powder sieve is sent back to the raw material bin again through the return device for secondary rolling, and the size of the extrusion force can be adjusted by the hydraulic system according to the needs of the particle strength. By changing the form of roller surface grooving, materials such as sheets, strips, olives, and flat balls can be obtained.

Round shouting drum granulator and disc granulator are common granulation equipment, and their differences are as follows:

1.The structure is different. The cylindrical granulator is mainly composed of a feed port, a rotating drum, a scraper, a discharge port, etc., which is suitable for dry granulation. The disc granulator is mainly composed of a turntable, a roller, a sprayer, a screen, etc., which is suitable for wet granulation.

2.The granulation principle is different. The cylindrical granulator buries the material into the rotating cylinder and rubs it against the scraper, so that the material generates external force to decompose the large particle material into small particle material.

The disc granulator uses a rotating disc for wet granulation, and the wet raw materials are rolled on the disc to make the small particles gradually polymerize to form particles.

3.The scope of application is different. Due to the different granulation principles and structural forms of the two, the scope of application is also quite different.

The cylindrical granulator is suitable for dry granulation, which is widely used in the production of chemical fertilizers and granular substances. The disc granulator is suitable for wet granulation, and is mostly used in granulation production in chemical, metallurgical and other industries.

In general, although cylindrical granulator and disc granulator are both granulation equipment, there are great differences in their scope of application, structural form, working principle and other aspects. It is necessary to select the appropriate granulation equipment according to different granulation methods and product characteristics.

The injuries of the disc granulator to the operator include mechanical injuries, emergencies, and occupational diseases.

1. Mechanical injury: When operating the Yuanzhou spare disc granulator, contact with the rotating disc, conveyor belt or other parts may cause mechanical injuries such as cuts, pinching or bumps.

2. Emergencies: Machine failure, parts falling off, or other emergencies may lead to accidental injury, such as being hit by a sprayed object, equipment tipping, etc.

3. Occupational disease rent: Long-term exposure to granulators may lead to occupational diseases such as noise, vibration, dust, etc., which will have a chronic impact on the health of operators.

1.The structure of the disc granulator is novel and reasonable, the weight is reduced, and the height is reduced. The process layout is flexible and convenient, suitable for the transformation of old factories.

2.**Inclination is adjustable. The angle gasket is adopted, which is flexible and easy to adjust.

3.The unique combination of non-powered scraper blade integration reduces auxiliary power consumption.

4.**Consists of a disc body and a disc section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the ball is not strained or torn when the ball is out of the plate.

5.The new dredging design, by the non-power combination scraper to clean the edge and bottom, the corner scraper to clear the corner, with the unique treatment technology of the disc body, the dredging and balling effect is good, there will be no large mud mass, and the diameter of the ball is 90% in 3-5mm.

The disc granulator is composed of **, large gear, transmission part, frame, base, scraper holder, non-powered scraper, etc.

The main body of the disc granulator, which includes a frame, an adjusting part and a granulating disc and other structures;

One main reducer, the input shaft is equipped with a pulley, and the output shaft is equipped with a pinion;

One main point motive, equipped with a pulley;

Supporting granulation disc device, including one spindle, two sets of roller bearings, and two bearing seats;

Closed discs are suitable for raw materials that are relatively light, relatively foamy, and easy to fly.

Open suitable for compound fertilizer organic fertilizer production, while feeding and discharging stainless steel is suitable for food to do round particles, or corrosive strong acid raw materials I sell discs, if you need to call me, the number is my account, name.

Red Star Machine Manufacturer] provides you with some purchase guides about granulators:

1. Use the mother and child machine and double screw feeding.

2. The reducer should be good, the gears inside must be heat-treated, and the bearings can be adjusted 3. The gearbox, screw, gun barrel, head and wear part of Sun Youzhong should be treated with strength, and the life span is guaranteed to be more than 1 year.

4. The main components should be made of standard materials.

5. If the reducer and motor are purchased from professional manufacturers, they should not be assembled by the granulator manufacturers themselves.

7. The most critical thing about the equipment is that the quality of the screw and barrel should be good 8. The washing machine must be produced continuously, without stopping the machine to change the water, and use the cleaning pool, otherwise the efficiency is extremely low 9. The heating should be segmented, and the segmented heating should be uniform and controllable.

10. There should be a supporting waste plastic cleaning machine, using circulating water, no need to discharge sewage, 11, efficient and power-saving.

12. The length-diameter ratio of the machine should not exceed 20 (16:1-20:1 is appropriate, that is, the length of the screw is 16-20 times the diameter of the screw).

13. The model shall not be less than 100, and the larger the output, the higher the output.

14. There should be double exhaust.

15. The heating power of the flange (die) of the granulator is very important, and it should be designed according to each square centimeter (cross-sectional area).