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The role of automation and industrial engineers.

The automation of the entire production system is different from the mechanization or automation of a single machining process, and it is also different from the automation that is limited to the manufacturing field or the assembly process. For the automation of the entire system, each individual operation or process must first be automated (e.g., from the manufacture of parts and materials**, through assembly, adjustment, testing and packaging, to warehousing, including its management and transportation). In addition to this, the automation of the logistics system (i.e. from one processing site to the next) is also necessary.

However, as far as the current situation is concerned, the company has not yet reached the level of automation, and the functions of the various elements combined into the system have not been fully coordinated. In order to achieve such a level of automation, the entire production system needs to be considered, starting with redesigning products, standardizing, researching and possibly adopting new processing methods, upgrading processes, rearranging and improving material handling systems, and reconsidering the use of tools, spare parts and racks. Industrial engineers will play an active role in these areas, and with improvements in these areas, it can be expected that small investments will be exchanged for good results.

Diagram illustrates the respective areas of responsibility of mechanical engineers and industrial engineers. In essence, the automation of a single process is primarily the work of a mechanical engineer, while the automation of the entire production system is the task of an industrial engineer.

According to the literal translation of the original text, please refer to it!

The automation of the entire production system is different from the mechanization and automation of individual process steps. It is also different from the full automation of assembly or integration processes.

The automation of the entire system, each individual operation or process step must be automated (e.g., from the assembly of spare parts and raw materials, storage, through integration, adjustment, testing, packaging, to warehousing, including the resulting management and shipment).

In addition, it is necessary to automate the product flow system from one process site to the next.

However, in the current state, the company has not yet reached the level of automation that can coordinate all the components to function as a whole system.

In order to achieve this level, considering the entire production system, it is necessary to first re-examine the product design, apply standards, study the adoption of new process methods, improve the process, review the layout and raw material handling scheme, and expand the application of tools such as workholding and molds.

These are the things that process engineers should actively consider, and by improving in these areas, they can expect good results with less investment.

The diagram shows the respective areas of responsibility of mechanical engineers (e.g., plant design) and process engineers. In general, the automation of individual process steps is the main job of a mechanical engineer, while the automation of the entire production system is the task of a process engineer.

The automation of the production process is not the same thing as the mechanization in large-scale production, and then the author talks about the specific conditions for the realization of full automation.

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