How to maintain the equipment in the workshop?

The maintenance and maintenance of the equipment shall be responsible for the equipment manager of the workshop where the equipment is located and write out the detailed rules, and assign the workshop equipment to the post operator for implementation. It is necessary to use the equipment correctly according to the operation method to ensure the normal operation of the equipment, and it is not allowed to use the machinery and equipment at will by irrelevant personnel. It is necessary to frequently inspect the operation of the equipment, and find that there are abnormal phenomena such as looseness, special noise, vibration, air leakage, oil leakage, and liquid leakage should be dealt with immediately, and those that cannot be dealt with should be immediately reported to the maintenance worker on duty for processing, and reported to the dispatcher or relevant leaders.

If it is found that the equipment has special circumstances that endanger the safety of the equipment or the safety of production and other property, emergency preventive measures should be taken, and then reported to the dispatcher or relevant leaders. It is necessary to wipe and clean the equipment frequently, ensure that the equipment does not accumulate dust and oil stains, and if the equipment is found to be corroded or anti-corrosion, it should be painted, and the abnormal corrosion and wear of the equipment should be recorded, and the corruption situation should be mastered, and the relevant leaders should be reported. It is necessary to keep the equipment turnover site clean and clean to ensure that the equipment is not polluted and corroded by undue acid gas and waste liquid.

Operators and maintenance (inspection) personnel should take the attitude of masters, do the correct use, careful maintenance, and maintain the equipment with a serious attitude and scientific methods. Adhere to the principle of paying equal attention to maintenance and overhaul, and focusing on maintenance and expansion. Strictly implement the post responsibility system, implement the equipment package mechanism, and ensure that the equipment in use is in good condition.

The operator of the equipment used, through post training and learning technology, to achieve "four understanding, three skills" (understand the structure, understand the performance, understand the use; Full use, maintenance, troubleshooting), and enjoy the "three rights", namely: the right to prevent others from using their own equipment; If the equipment is overloaded without taking preventive measures or without the approval of the host and guest departments, it has the right to stop using it, and if it is found that the equipment is not operating normally, it is not overhauled, and the safety device does not meet the requirements should be reported immediately, and if it is not immediately dealt with and corresponding measures are taken, it has the right to stop using.

Summary. 2. Use well: strictly abide by the operating procedures and maintenance system, do not overload the equipment, use it for small use, do not run with illness, do not change speed and load and unload workpieces in the operation of the equipment, and carefully operate to prevent accidents.

How to do a good job of equipment maintenance.

Dear, hello, equipment maintenance work should do the following work: 1. Manage well: consciously abide by the system of fixing people and machines, use equipment with an operation certificate, and use other people's equipment if there is no operation certificate.

Tools and accessories should be neatly placed and kept safe from damage or loss. The guards and lines on the equipment should be checked frequently to ensure that they are complete and reliable.

2. Use well: strictly abide by the operating procedures and maintenance system, do not overload the equipment, use it for small use, do not run with illness, do not change speed and load and unload workpieces in the operation of the equipment, and carefully operate to prevent accidents.

3. Repair: With the help of maintenance workers, gradually master the general repair technology, be able to independently eliminate minor faults of the equipment, and participate in the secondary maintenance and overhaul of the equipment and the commissioning and acceptance work.

Equipment maintenance work should also be used, maintained, inspected, and queued for faults.

Basic requirements: there are requirements for use, files for equipment, records for maintenance, maintenance cycles, and standards for inspection. Overall goal: Strive to make the network realize standardized management, unified scheduling, scientific maintenance, and efficient operation.

Companies want to produce machinery and equipment with high productivity. Take the equipment itself, efficiency is an indicator to measure the production of equipment, but it involves two aspects; On the one hand, there are production operators, and on the other hand, maintenance and repair personnel. The quality of the equipment is responsible for the above two, if you are just desperate to take charge of your own part, such a device will certainly not produce any good results.

Production, use and maintenance are a whole, one is indispensable, just like the two wheels of a bicycle; Only when two wheels cooperate with each other can you run farther; Make the most of him. The production department is also not good for knowledge production, and if there is a problem, it must be reported in time to prevent the continued deterioration of machinery and equipment. Therefore, in addition to the basic production of manufacturing products, production personnel also need to have the following four capabilities!

1. The ability to detect equipment abnormalities in time.

Being able to detect the abnormal situation of the production equipment in time is not simply a failure or bad situation that has occurred; However, it can be known at a glance before the abnormal problem of the equipment, and the abnormal cause of the equipment failure can be understood at a glance, so that it can become the "ability to detect the abnormal equipment of the equipment".

2. Able to deal with equipment abnormalities.

For the equipment abnormalities that have been discovered, let the equipment return to its original state, and make a decision on whether to give feedback to the superior or timely repair and maintenance according to the degree of equipment abnormality, and choose the treatment method.

3. Detect abnormal indicators of equipment.

The ability to spot anomalies often depends on the level and experience of each individual, and the ability to detect anomalies can be affected by varying levels and experiences. In order to prevent this phenomenon, a definite amount should be decided to determine whether the equipment is normal or not.

4. Maintain equipment management capabilities.

How is the ability of equipment maintenance and management formed, he relies on continuous learning and experience accumulation in the work; The more equipment exceptions are handled, the more experience you have. The faster the ability to improve, the more you need to train the operators who can control the equipment, you need to form the awareness and system of independent maintenance; On the one hand, it is necessary to pay attention to the training of equipment management talents; On the one hand, it is necessary to have practical improvement and rich experience in the work according to the actual situation of the enterprise factory, so as to achieve real equipment management results. In the next article, I will focus on the content of independent maintenance of equipment!

For how to do a good job in workshop equipment management, the specific methods are as follows:

According to the specific equipment performance, the relevant equipment management system is formulated, which is formulated by the equipment power department and distributed to the workshop for implementation, so that the equipment management has rules to follow;

The equipment department makes equipment file records, and the workshop team leader records the operation, including spot inspection records, monthly inspection records, quarterly inspection records, etc.**;

Strengthen supervision, set up an inspection team by the equipment department and the production department, and inspect the workshop from time to time every day.

According to the details of each equipment manual, the equipment is maintained and cleaned on time to ensure that the equipment is maximized;

The production department and the equipment department shall formulate relevant equipment inspection manuals and distribute them to the workshop team leader, who shall be responsible for observing and implementing the workshop team leader to increase employees' understanding of equipment maintenance.