What is the cause of diamond saw blade bunging

1. The collision and shaking positioning of the feeding frame are not accurate, and the machine is not calibrated when it is assembled.

Solution: Check the condition of the material rack and the positioning ruler, and calibrate the level of the machine correctly.

2. The diamond saw blade is deformed.

3. The deformation (or unevenness) of the material that needs to be cut and processed is irregular.

Solution: The material must undergo strict inspection before sawing on the shelf, and there are irregularities or unevenness, which must be treated first.

4. The feed speed is too fast and the number of teeth is incorrect.

Solution: When the equipment is cut off, please be sure to keep the diamond saw blade in the normal range of use, the speed should be synchronized with the saw blade and the equipment, and the appropriate number of teeth and cutting speed must be selected according to the wall thickness of the material.

5. The saw blade is not fixed firmly or the material is not clamped.

Solution: Tighten the flange of the equipment to ensure that there is no loosening and check the fixture of the equipment.

6. The feed speed of the saw blade is unstable.

Solution: The feed rate should be uniform when using manual cutter.

7. The speed of the circular saw blade or the feeding speed is too fast, and there are too many bites at one time.

Solution: The stronger the toughness, the higher the hardness, and the larger the cross-section, the slower the speed of the saw blade and the slower the feed speed, so as to strengthen the service life and cut resistance.

8. The serration of the saw blade is not sharp.

Solution: If the serration is too dull, it will increase the load of the diamond saw blade during the cutting process, or loosen the cut material and rotate it will tear the saw blade, resulting in cracks and need to be re-sharpened.

9. The tooth shape is incorrect or the number of teeth is inappropriate.

Solution: Choose different teeth and tooth shapes according to the actual situation, and do not cut any material with a saw blade with one tooth type or number of teeth.

10. The cutting oil is not enough.

11. The shape of the material is irregular or too long.

Solution: For non-standard materials, special fixtures should be made, and the feeding frame and receiving frame should be fixed horizontally.

Hubei Yintian Saw Industry will answer for you.

Diamond saw blade is a cutting tool, which is currently the hardest substance, and it is widely used in many industries. In the use of the market, it has a greater advantage in use, and compared with other similar products, it can be more favored by users. At present, there are four main processing methods for diamond tools, namely thin film coating, thick film diamond welding, diamond sintering and single crystal.

Different machining methods produce different types of tools and play different roles when used. It is capable of cutting a wide range of different substances, even if the material being cut is hard, it will not have any effect on it, and it can also complete the cutting job.

Diamond saw blade has a variety of different classifications, according to the process division, it can be divided into sintered type, welded type and electroplating type, but due to the serious pollution of electroplated diamond saw blade, therefore, the current production of this product in the market has been very small. Most of the products sold in the market are sintered and welded.

At present, there are still some key problems to be solved in the industrialization of diamond, such as the high-speed and large-area diamond thick film deposition process, the control of the grain boundary density and defect density of the diamond film, the low-temperature growth of the diamond film, and the weak binding force between the diamond film and the matrix. Diamond tools have attracted countless experts at home and abroad to conduct research, some have made breakthrough progress, and it is believed that diamond tools will be widely used in modern processing in the near future.

Diamond saw blade is a cutting tool, which is widely used in the processing of hard and brittle materials such as stone and ceramics. Diamond saw blades are mainly composed of two parts; Base body and bit. The base body is the main supporting part of the bonded cutter head, and the cutter head is the part that cuts in the process of use, the cutter head will be continuously consumed in use, and the matrix will not, the reason why the cutter head can play the role of cutting is because it contains diamond, diamond as the hardest substance at present, it rubs and cuts the processed object in the cutter head.

The diamond particles, on the other hand, are encased in metal inside the cutter head. In the process of use, the metal carcass is consumed together with the diamond, and the general ideal situation is that the metal carcass consumes faster than the diamond, so that the sharpness of the cutter head can be guaranteed and the cutter head has a long life.

The middle part is the matrix, which is generally MN steel. The outer ring part is the cutter head.

The factors that affect the efficiency and life of diamond circular saw blades include sawing process parameters and diamond particle size, concentration, bond hardness, etc. According to the cutting energy number, there are saw blade line speed, sawing concentration and feed speed.

Classification of diamond saw blades.

1. Working condition: dry cutting and wet type.

2. Classification of cutting objects:

Marble, granite, road, ceramic, quartz, etc.

3. Classification by welding:

Electroplated diamond saw blades, brazing, high frequency, laser, etc.

4. According to the use structure, it is divided into:

Abrasives - grinding wheels, rollers, rollers, edging wheels, grinding discs, bowl grinders, soft grinding discs, etc.;

Sawing tools - circular saw blades, row saws, wire saws, tube saws, band saws, chain saws, wire saws;

Drilling tools - geometallurgical drill bits, oil (gas) well bits, engineering thin-walled bits, stone bits, glass bits, etc.;

Other tools – dressing tools, knives, drawing dies, etc.

5. Classification of sawtooth:

Round, multi-toothed, abrasive.

6. According to the binder, there are three categories: resin, metal and ceramic bond, diamond tools. Metal bond processes are divided into several categories, such as sintering, electroplating, and brazing.

Changli saw blade for you to answer, forget! Thank you.