What is the difference between an industrial camera and a smart camera

A smart camera is a highly integrated micro-machine vision.

System; And industrial cameras.

It is one of the components of machine vision system. Intelligent industrial cameras are generally composed of image acquisition units, image processing units, image processing software, network communication devices, etc. Due to the application of the latest DSP, FPGA and large-capacity storage technologies, its intelligence is constantly improving to meet the needs of a variety of machine vision applications.

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The appearance is different. The principle is pretty much the same. The general industry is a type of snake tube that is small and long. Security is generally larger, the form will be varied...

；Industrial cameras are a key component of machine vision systems, and their most essential function is to convert optical signals into orderly electrical signals. Industrial cameras have high image stability, high transmission capacity and high anti-interference ability. Choosing the right camera is also an important part of the machine vision system design, and the choice of camera not only directly determines the resolution and quality of the captured images, but also directly relates to the operation mode of the whole system.

Most of the industrial cameras on the market are based on CCD (Charge Coupled Device) or CMOS (Complementary Metal Oxide Semiconductor) chips.

Industrial cameras are used in a wide range of applications, such as:

1.In sports: penalty screen ruling; A high-speed camera is used to capture the state of the ball when hitting a baseball or golf ball, as well as the resistance caused by the air.

2.Industrial field: industrial testing of products; In the development of metal materials and resin materials, it is used to observe the direction and state of internal cracks when the material is impacted, and can be used to analyze the structure of the material when the material is damaged.

3.There is no limit to the size of the subject when it comes to product development and product verification, and depending on the condition of the lens, it can be used for both general and microscopic photography.

4.In the packaging and label industry, subtle defects in high-speed printing can be detected in real time, making it easy to take action to reduce losses. Common defects such as scratches, dust, missing marks, ink marks, wrinkles, etc. can be detected by industrial cameras, increasing return on investment, reducing scrap expenditure, and increasing customer satisfaction and trust.

5.Other fields: such as machine vision, scientific research, military science, aerospace and many other fields, especially in the intelligent transportation industry: all kinds of detection of railway systems, tunnel detection, highway detection, speeding capture, red light electronic police, highway intersections, snap toll and so on.

1. Sports: Use high-speed cameras to capture the state of the ball when hitting baseball and golf ball, and the resistance generated by the air.

2.Industrial field: For example, when developing metal materials and resin materials, it is used to observe the direction and state of internal cracks when the material is impacted, and can be used to analyze the structure of the material when the material is damaged, and the industrial detection of electronic products.

3. In terms of product development and product verification, the digital industrial camera has no limit on the size of the subject, and according to the conditions of the lens, it can be used for both general substances and microscope photography.

4. In the printing process of the packaging and label industry, subtle defects in high-speed printing can be detected in real time, so as to take measures to reduce losses. Common defects such as scratches, dust, missing marks, ink marks, wrinkles, etc., can be detected, increasing return on investment, reducing scrap spending, and increasing customer satisfaction and trust.

5. Other fields: such as machine vision, scientific research, military science, aerospace and many other fields, especially in the intelligent transportation industry: speeding capture, red light electronic police, highway intersections, buckle toll and other transportation industries have also been well used.

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Industrial cameras. Mainly for mass industrial applications, mobile phone cameras or SLR.

and other ordinary cameras are mainly for ordinary consumers. The specific differences are as follows:

The performance of industrial cameras is stable and reliable, easy to install, compact structure, strong and not easy to damage, long continuous working time, and can be used in poor environments. It is difficult for ordinary civilian cameras, such as mobile phone cameras or DSLRs, to work for long periods of time or for several days in a row.

Industrial cameras have very short shutter times and can capture high-speed moving objects.

Image sensors for industrial cameras.

It is progressive scanning, while normal camera image sensors such as mobile phone cameras or DSLRs are interlaced. The production process of progressive scanning image sensors is complex, the yield is low, and the shipment volume is small. There are only a few companies in the world that can offer such products, such as dalsa, and they are very expensive.

Industrial camera frame rate.

Much higher than normal cameras such as mobile phone cameras or DSLRs. Industrial cameras can shoot anywhere from 10 to hundreds of images per second**, while ordinary cameras such as mobile phones or SLRs can only capture 2-3 images.

Industrial cameras output raw data with a wide spectral range, which is more suitable for high-quality image processing.

algorithms, such as machine vision.

Apply. The spectral range of ordinary cameras such as mobile phone cameras or SLRs is only suitable for human vision, and after MJPEG compression, the image quality is poor, which is not conducive to analysis and processing.

1. The shutter time of the industrial camera is very short, which can capture fast-moving objects.

For example, if you attach a business card to the blades of an electric fan, rotate it at maximum speed, and then capture an image with an industrial camera, you will still be able to clearly distinguish the font on the business card. It is impossible to achieve this effect with a regular camera. The technical issues here are quite tricky, so I won't go into them here.

2. The image sensor of the industrial camera is scanned progressively, while the image sensor of the general camera is interlaced, or even scanned every three lines.

Progressive scan image sensors are difficult to produce, with low yields and low shipments, and only a few companies in the world can provide such products, such as Dalsa, Sony, and are extremely expensive. The ** of million-level progressive scanning CCD ranges from 4,000 yuan to 30,000 yuan, and the technical parameters are numerous, so I will not repeat it here. Only with progressive scan image sensors is it possible to capture images clearly.

1. The shutter time of the industrial camera is very short, and it can capture fast-moving objects.

For example, if you attach a business card to the blades of an electric fan, rotate it at maximum speed, and then capture an image with an industrial camera, you will still be able to clearly distinguish the font on the business card. It is impossible to achieve this effect with a regular camera. The technical issues here are quite tricky, so I won't go into them here.

2. The image sensor of the industrial camera is scanned progressively, while the image sensor of the general camera is interlaced, or even scanned every three lines.

Progressive scan image sensors are difficult to produce, the product rate is low, and the shipment volume is small, and only a few companies in the world can provide such products, such as Dalsa, Sony, and the most expensive. The ** of million-level progressive scanning CCD ranges from 4,000 yuan to 30,000 yuan, and the technical parameters are numerous, so I will not repeat them here. Only with progressive scanning image sensors can it be possible to clearly capture fast-moving objects.

For example, AFT-VD high-speed industrial digital camera, AFT-VS series 1394 interface CCD industrial camera, both in terms of quality and quality are very good.

3. The shooting speed of industrial cameras is much higher than that of ordinary cameras.

Industrial cameras can shoot from 10 to hundreds of images per second, while the average camera can only shoot 2-3 images, which is too different.

For example, a camera on the production line can work 7*24 hours to take pictures and take pictures. **Hundreds to tens of thousands of ordinary cameras, industrial cameras are generally tens of thousands, hundreds of thousands, and if the industrial cameras of scientific research can reach millions.

As soon as it is dipped in industrial use, it is much higher.

Industrial cameras and smart cameras are two types of cameras for different terminals, and their main differences are as follows:

1.The field of application is different. Industrial cameras are mainly used in quality inspection, automation control, machine vision and other fields in industrial production, providing highly customizable application solutions.

2.The quality of the shooting is different. The main characteristics of industrial cameras are fast shooting speed, high pixel count, and more advanced correction technology, which can make photos and images clearer and more stable to meet the needs of industrial production.

Smart cameras, on the other hand, focus more on basic photographic functions such as high fidelity of image quality and good color reproduction.

3.The way of operation and control is different. Industrial cameras can realize the operation and control of the camera through programming, machine control and other ways. Smart cameras, on the other hand, support more manual shooting functions and entertainment applications, such as smart filters, scene recognition, etc.

4.The market is different. Industrial cameras are positioned in the high-end market, with relatively high standards, mainly to meet the needs of industrial high-precision applications. Smart cameras are generally positioned in the mainstream market, which is more people-friendly and designed to meet the needs of mass consumers.

To sum up, there are big differences between industrial cameras and smart cameras in terms of application fields, shooting quality, operation and control methods, and **. You need to choose according to different needs.

Industrial cameras and smart cameras are two different types of cameras, and they have the following differences:

1.Different application scenarios: industrial cameras are mainly used in quality inspection, machine vision and other fields of automated production lines, while smart cameras are more suitable for photography and daily use by ordinary consumers.

2.Different shooting parameters: Industrial cameras often require more advanced and strict controls, such as filtering indicators based on light intensity, resolution, algorithms, and other specific applications, while smart cameras focus more on user experience and versatility, allowing you to set specific scenes, such as depth of field, flash, and filters, while taking photos.

3.Different maintenance methods: Industrial cameras often require more frequent care and maintenance, as well as the use of longer-lasting and robust materials to withstand the needs of working in harsh environments, which is not available in smart cameras.

4.**Different: Industrial cameras are typically more expensive than smart cameras to accommodate more advanced, stringent needs. However, some smart cameras with more specialized applications may also be higher**.

In general, industrial cameras and smart cameras have very different application areas and focuses, so the differences between the two are not only the camera hardware, but also the design, functions and application areas of the camera.

Industrial cameras and smart cameras have the following main differences:

Different application fields: Industrial cameras are mainly used in industrial production and manufacturing, and are used to monitor and control various parameters and indicators in the production process in real time, such as detecting product defects, measuring dimensions, judging colors, etc. Smart cameras are mainly used in the field of ordinary consumers, for shooting and recording, etc.

Different designs: Industrial cameras usually have rugged metal housings with high shock, dustproof, and waterproof performance, and can adapt to harsh industrial environments. Smart cameras, on the other hand, pay more attention to appearance design and user experience, usually with a lightweight, stylish appearance design, and support a variety of functions and operation methods, such as touch screen, voice recognition, etc.

Different camera parameters: The cameras of industrial cameras usually have high resolution and sensitivity, and are able to capture images of high-speed motion or small changes in real time to meet the requirements of industrial inspection. The camera of a smart camera pays more attention to factors such as color reproduction, depth of field, and no noise to obtain better image quality and user experience.

Different software functions: Industrial cameras are often used with specific software that can process, analyze, and control images for a variety of detection and control functions. Smart cameras, on the other hand, pay more attention to the user interface design and ease of use of the software to provide a better photo and recording experience.

Industrial cameras and smart cameras have different application scenarios, designs, and functions, and need to be selected according to actual needs.