The maximum thickness of stainless steel welding wire that can be welded by the laser welder

1. The maximum thickness of the stainless steel welding wire that the laser welding machine can weld is determined by the diameter of the laser welding port and the load flow of the welding machine.

2. The laser welding machine is used for deposition, sealing, filling and repairing defects such as wear, scratches, pinholes, cracks, defects and deformations, hardness reduction, and sand holes of molds and metal workpieces. After repair, the substrate is not deformed, annealed, undercut and has no residual stress, does not change its metal microstructure, has high repair precision, and the coating thickness is from a few microns to a few millimeters, and only needs to be polished and polished. High-power argon protection, can work for a long time.

The laser beam energy is adjustable, the moving speed is adjustable, and it can be processed in a variety of welding processes. Laser welding has a high degree of automation, can be controlled by computer, has fast welding speed and high efficacy, and can easily weld any complex shape.

3. Welding wire is used as a filler metal or as a wire welding material for conduction. In gas welding and tungsten gas arc welding, the welding wire is used as a filler metal; In submerged arc welding, electroslag welding and other MIG/MAG arc welding, the wire is both a filler metal and a conductive electrode. The surface of the welding wire is not coated with anti-oxidation flux.

Of course, you can use the second welding machine with pulse, use mixed gas, and use stainless steel disc welding wire, the welding effect is worse than argon arc welding, but the welding efficiency is much higher.

A reel has 2250 meters, which is the most common length of secondary welding wire. A tray is 20kg, and the diameter of the Jane Erbao welding wire is 2250 meters. The main thing is to look at the specifications of the welding wire, which is definitely longer than it under the same weight.

First of all, you can cut one meter of the corresponding specification of welding wire to weigh, and then, each coil of welding wire deducts the plastic disc roughly, and divides it. Hope it helps. If my answer is helpful to you, please give a thumbs up (comment in the lower left corner), look forward to your like, your spring Huailao is very important to me, and your support is also the driving force for my progress.

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Hello Kiss is happy to answer this question for you. Handheld laser welder welding three thick stainless steel plates need to choose the appropriate parameters according to the specific situation of the shed, the following are some commonly used parameter ranges for reference:- Laser power:

Higher laser power is usually required to weld three thick stainless steel plate chain rulers, generally above 3000W. - Welding speed: Welding speed needs to be properly controlled, too fast can lead to deterioration of weld quality, too slow can lead to excessive heating and deformation.

Usually the welding speed is between 1-5m min. - Weld width: The width of the reed row weld needs to be adjusted according to the welding requirements and the thickness of the plate, usually between.

Laser focus position: The laser focus position needs to be adjusted according to the thickness of the material, usually the focus position is 1 2 of the thickness of the plate. - Gas Protection:

Inert gases are required for protection during the welding process, usually argon or argon-helium mixtures. - Welding mode: The welding mode needs to be selected according to the welding requirements, and the commonly used ones are continuous wave mode, pulse wave mode, etc.

The parameters of handheld laser welding machine welding three thick stainless steel plates are 3mm thickness, 500w power, and molten pool; The thickness can be welded 5mm, 1000W power, and the molten pool is 3 mm. The following parameters and details need to be considered for welding three thick stainless steel plates with a handheld laser welder:1

The power and energy density of laser welding should be adjusted according to the thickness and hardness of the stainless steel plate. Typically, thick plates require high power and energy density. 2.

The speed of laser welding should be appropriately reduced according to the thickness of the stainless steel plate to ensure the quality and stability of the weld.

Handheld laser welder welds three thick stainless steel plate parameters.

The parameters of the handheld laser welder to weld three thick rusty steel plates are 3mm thick, 500W power, and molten pool; The thickness can be welded 5mm, 1000W power, and the molten pool is 3 mm. The handheld laser welder welding three thick stainless steel plates need to consider the following numbers and details:1

The power and energy density of laser welding should be adjusted according to the thickness and hardness of the stainless steel plate. Typically, thick plates require high power and energy density. Spine 2

The speed of laser welding should be appropriately reduced according to the thickness of the stainless steel plate to ensure the quality and stability of the weld.

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3.The design and preparation of the welding joint is very important, it is necessary to ensure that the surface of the stainless steel plate is flat and clean, and preheating, angle and clearance adjustment are carried out before welding, etc. 4.

During the welding process, the weld needs to be monitored and controlled in real time to minimize welding distortion and defects. 5.Safety measures are also important, and you must wear proper eye protection and protective gloves to ensure that there is no harm to humans during the laser welding process.

(1) When using stainless steel laser welding machine, the heat can be reduced to the lowest demand, the heat affected area is small, and the deformation of the welded area is small; When we use this laser welding machine, the welding process parameters have been verified and qualified, and the thickness of 32mm plate can be welded, which not only reduces the welding time but also saves the metal use of filler.

2) When using the stainless steel laser welding machine, it will not be polluted or damaged by the electrodes, and it is precisely because it does not contact the welding process that the deformation of the machine is small.

3) As we all know, laser welding is used to melt and weld it, but stainless steel laser welding is placed at an appropriate distance from the workpiece, which can be guided again in the machine and obstacles, and will not be limited by space and cannot be operated.

4) The stainless steel laser cutting machine is used under the control of vacuum or internal gas environment, the enclosed space of the workpiece is very large, the laser beam can be gathered in a small place, and very small parts can be welded.

5) And this welding method is not controlled by the object of the welding material, and can also join various heterogeneous materials with each other. It is easy to perform high-speed welding with automation and can also be controlled by digital or computer.

6) Even if there is the influence of magnetic field, there will be welding influence, can accurately align the weldment, can weld devices with different physical properties, and does not need vacuum, and does not need to do X-ray protection.

7) This kind of laser welding can be through-hole welding, can weld very deep and wide devices, and can switch devices to transmit the laser beam to multiple workstations.

Even though stainless steel laser welding has many advantages in seamless welding, you still need to pay attention to some details in welding, so as to ensure that your work efficiency can reach the extreme. Stainless steel laser welding: In the case of seamless welding, the laser beam is required to be within the range of focus; Laser welding is not suitable for the production line; The energy conversion is relatively low, and the equipment is more expensive. Therefore, when buying a laser welding machine, you should weigh the pros and cons, so that you can find a high-quality laser cutting machine.

Advantages: (1) It can reduce the amount of heat to the minimum, the metallographic change range of the heat-affected zone is small, and the deformation caused by heat conduction is also the lowest;

2) The welding process parameters of 32mm plate thickness single-pass welding have been verified and qualified, which can reduce the time required for thick plate welding and even save the use of filler metal;

3) There is no need to use electrodes, and there are no concerns about electrode contamination or damage. And because it does not belong to the contact welding process, the wear and tear of the machine can be minimized;

4) The laser beam is easy to focus, align and be guided by optical instruments, can be placed at an appropriate distance from the workpiece, and can be re-guided between the tools or obstacles around the workpiece, and other welding laws cannot be played due to the above-mentioned space limitations;

5) The workpiece can be placed in a closed space (under the control of vacuum or internal gas environment);

6) The laser beam can be focused on a small area, and small and closely spaced parts can be welded;

7) A wide range of weldable materials can be used, and various heterogeneous materials can also be bonded with each other;

8) It is easy to carry out high-speed welding with automation, and can also be controlled by digital or computer;

9) When welding thin or fine-diameter wires, it will not be as easy to have remelting as arc welding;

10) It is not affected by magnetic field (arc welding and electron beam welding are easy), and can accurately align the weldment;

11) Two metals with different physical properties (such as different resistances) can be welded;

12) No vacuum, no X-ray protection;

13) If the weld is perforated, the ratio of weld bead depth to width can reach 10:1;

14) The device can be switched to deliver the laser beam to multiple workstations.

Disadvantages: (1) The position of the weldment must be very accurate, and it must be within the focus range of the laser beam;

2) When the weldment needs to use a clamping fixture, it must be ensured that the final position of the weldment needs to be aligned with the solder joint that the laser beam will impact;

3) The maximum weldable thickness is limited, and the penetration thickness is much more than 19mm, and the production line is not suitable for laser welding;

4) High reflectivity and high thermal conductivity materials such as aluminum, copper and their alloys, etc., the weldability will be changed by laser;

5) When laser beam welding with medium energy to high energy is carried out, the plasma controller needs to be used to drive out the ionized gas around the molten pool to ensure the reappearance of the weld bead;

6) The energy conversion efficiency is too low, usually less than 10%;

7) The weld bead solidifies rapidly, and there may be concerns about porosity and embrittlement;

8) The equipment is expensive.

What is the thinnest degree of the product that can be welded by the laser seamless welding machine?

1. Manual tungsten argon arc welding, manual wire feeding, no wire feeder required.

Of course, hot wire TIG welding is a different story. There is automatic tungsten argon arc welding. Large-scale mass production can be considered.

2. Stainless steel welding wire, one meter long, some bundles like iron wire, cut into the appropriate length according to your needs.

3. For stainless steel with thickness, pulse argon arc welding needs to be considered. Pulse argon arc welding divides the base current, and superimposes the pulse peak current to melt the wire. The arc is uninterrupted and does not need to be re-ignited.

The heat input can be controlled, it is not easy to burn through, and the thinnest can weld thick workpieces. It is difficult to operate the workpiece welded below by ordinary DC TIG welding. Water leaks are inevitable.

The requirement could not be met.

4 Jasic WSE-200P, inverter AC/DC square wave pulsed argon arc welding is recommended. The price is about 2800 yuan. Prices vary from place to place.

2.The second welding is in coils, installed on the wire feeder, and automatically fed. TIG welding is done in sections, similar to the needles used to knit sweaters, but longer.

3.Stainless steel welding wire of the ER50- series is required.

4.There is no regulation on the model of the welding machine.

I used to be a dry pressure vessel, so I know more about what you asked!!

Summary. Laser welders do not require the use of welding wires. A laser welder is a technology that utilizes a high-energy laser beam for welding, which concentrates the laser energy on the welded joint, which is achieved by local melting and cooling.

Compared with traditional arc welding, gas shielded welding and other methods, laser welding machine has the advantages of small weld, small heat affected zone and fast welding speed. In the laser welding process, there is usually no need to use additional welding wire. The welding material (usually metal) alone is sufficient to provide the material needed for welding.

The laser beam heats and melts the welded joint directly. However, in some specific cases, filler materials or additives may be required to achieve specific welding requirements, but this is not the basic operation of a laser welder. In short, laser welders generally do not require the use of welding wire.

However, the specific application and needs may vary, and if there are special needs, it is recommended to consult a professional for the most accurate advice before use.

Laser welders do not require the use of welding wires. A laser welder is a technology that utilizes a high-energy laser beam for welding, which concentrates the laser energy on the welded joint, which is achieved by local melting and cooling. Compared with traditional arc welding, gas shielded welding and other methods, the laser welder has the advantages of small weld seam, small thermal shadow buried sound area, and fast welding speed.

In the laser welding process, there is usually no need to use additional welding wire. Welding consumables (usually metal) are sufficient on their own to provide the materials needed for welding. The laser beam heats and melts the welded joint directly.

However, in some specific cases, filler materials or additives may be required to achieve specific welding requirements, but this is not the basic operation of a laser welder. In short, laser welders generally do not require the use of welding wire. However, the specific application and needs may vary, and if there are special needs, it is recommended to consult a professional for the most accurate advice before use.

If you have any other questions, please consult Mr. Xiaolei, a digital expert.