What are IPQC and FQC?

Process Inspector (IPQC) and Final Inspector (FQC).

QC quality control is quality inspection, which is commonly known as inspection.

IPQC (In-Process Quality Control) quality management project process inspection.

FQC Finish or Final Quality Control

Quality control in IPQC process; Also known as roving inspection; or on-site quality audit;

Job content: 1) Set up appropriate control points according to the needs of product quality conditions, and the effect of control points should be regularly checked and decided to increase or decrease.

2) The inspection level of process control personnel shall not be reduced by the influence of external factors in each section.

3) Understand the work priorities and control items, conditions, and equipment listed in the operation specifications.

4) Understand the control frequency listed in the process control, and indeed check the specified frequency, if it is not carried out according to the frequency, it should be reported to the supervisor, and the frequency shall not be changed and the record shall be falsified.

5) Spot check records should be accurately recorded, give full play to the spirit of quality control, and no false records should be made for production bonuses.

6) The process records are handed over to the data aggregator on a regular basis.

7) Feedback on process quality problems, and respond quickly when problems are found.

8) After the problem is reacted, it is necessary to pay attention to whether there is a countermeasure, and after there is a countermeasure, it is necessary to pay attention to whether the countermeasure is effective.

9) Whether the measures to prevent the recurrence of the problem are appropriate.

10) Understand the quality defects of similar (or identical) products before production, and include them in the control focus.

11) Remind operators and their supervisors at any time to pay attention to the lack of quality.

12) Maintain good interpersonal relationships with production line personnel to assist them in solving problems and avoid creating hostile attitudes.

13) Process anomaly data statistics.

Full inspection of finished products at the end of the FQC production process; It is the last level of QC inspection before the QA sampling, and the inspection items and standards are the same as those of QA; (Some companies classify all the full inspection parts as FQC).

Chinese means process control, which refers to the quality control of products from the material input to the final packaging process.

Full inspection: an inspection method that inspects all the products or materials submitted for inspection without omission.

Applies in the following cases:

The batch size is small, the inspection is simple and the cost is low;

The product must be qualified;

A small amount of non-conformity in a product can lead to fatal effects on the product.

The COSO Internal Control Framework divides internal controls into:

1. Control the environment. The control environment is the attitude and actions taken by the board of directors and management of a company towards the importance of the company's internal controls. The control environment is the foundation of internal control, illustrates the ethics and culture of the organization, and provides a framework for the operation of other aspects of internal control.

It includes management philosophy and style, decision-making methods, delegation methods, organization and training methods, and the determination of the board of directors to implement internal controls.

2. Risk assessment. Risk assessment refers to the identification and analysis of risks that affect the achievement of objectives in order to determine the basis for how to mitigate and manage such risks. Risk assessment distinguishes between controllable and uncontrollable risks; The former management considers how to control and reduce risks; The latter considers whether to take or exit to avoid risk.

Difference Between IPQC and QC::

QC testing products according to standards is to verify whether the products meet the specified requirements, and QA conducts internal audit to verify whether the operation of the system meets the requirements of the standards.

IPQC: in Process Quality Control.

IPQC Responsibilities:

1.Inspect the products in the production process and make records.

2.Fill in the inspection report according to the inspection record.

3.Propose improvement measures for the problems found in the inspection.

Similarities between QC and QA

Both QC and QA are verified.

QC testing products according to standards is to verify whether the products meet the specified requirements, and QA conducts internal audit to verify whether the operation of the system meets the requirements of the standards.

QA conducts shipment audit and reliability testing, which is to verify whether the product has been carried out in accordance with the provisions of various activities and whether it can meet the specified requirements, so as to ensure that the products delivered by the factory are qualified and comply with the relevant regulations.

IPQC is in process QC, we call it production line inspection FQC is final QC, is the final inspection, is an inspection before the shipment sampling, SQC is statistics QC, is statistical quality control, generally refers to the use of data for SPC control.

Needless to say, OQC is a shipment sampling.

Although QC and QA are different in terms of expression, I don't think there is much difference between quality control and quality assurance, but the function of quality management is just that, and the specific work is divided into several other items.

The focus of the control is on the production process.

The focus of the guarantee should be the guarantee of product shipment.

IQC is the company's incoming inspector, OQC is the final inspection of shipment, and IPQC is the process inspection of the production line.

Under normal circumstances, most companies only have IQC, IPQC and OQC in terms of QC layout, and some will have FQC, and some will combine IPQC and FQC into one, that is, only IPQC, no FQC.

IQC: Whether there are many problems with raw materials in a company's production line depends on IQC.

IPQC: The quality of a company's production line depends on IPQC.

OQC: A company's customer complaints and customer return problems are not boring, and it depends on OQ.

Summary. Hello dear, IPQC needs to be capable of the following:1

Guaranteed input quality2The machinery and equipment are stable, have full capacity, and the personnel operate in strict accordance with the standards 3The key parameters (CTQs) that are closely related to product quality are in a stable and controlled state4

The information is accurate, complete, timely, and can play a guiding role5An effective process monitoring mechanism can detect the abnormality of the process in time6The forward feedback mechanism enables the process to correct anomalies in a timely manner7

The backward feedback mechanism can effectively prevent undesirable churn8The initial and final parts of the product are audited, and the shift quality assurance is provided 9The process interface is smooth to prevent waste of resources.

Hello dear, IPQC needs to be capable of the following:1Guaranteed input quality2

The machinery and equipment are stable, have full capacity, and the personnel operate in strict accordance with the standards 3The key parameters (CTQs) that are closely related to product quality are in a stable and controlled state4The information is accurate, complete, timely, and can play a guiding role

Effective process monitoring mechanism, can sail search and find the process of abnormalities in time6The forward feedback mechanism enables the process to correct the anomaly in a timely manner7The backward feedback mechanism can effectively prevent undesirable churn8

The initial and final parts of the product are audited, and the shift quality assurance is provided 9The process interface is smooth to prevent waste of resources.

How to be an IPQC better

1.Minimum requirements: every inch on the drawing can be pointed out on the physical product, just report a product number, and the clear "image data" of the product can immediately emerge in the mind; 2.

General requirements: be able to remember every inch of the product (including tolerance), and be able to fully outline the processing process of each product; 3.Top Requirements:

Casually report a product number, you can tell the past bad history of the part (including the countermeasures and effects of taking the over-state simplification), and understand the quality control focus of the part. Familiar with the product is the first condition to do a good job of IPQC, the production of the product is like your own child to understand, you can do this, then congratulations, you will be an excellent IPQC.; So how do you get familiar with the product as soon as possible?

There is no shortcut to this, it depends entirely on time, but you can generally choose two ways to choose acres: 1Gnawing on the file:

Drawings, samples, inspection benchmarks, bad resumes, etc.; 2.Boiling the scene: It is difficult to understand the product without following the scene, and what you do not understand with the scene is the product information containing water.

Secondly, it is necessary to have certain knowledge of quality control; As a qualified IPQC should master the quality control knowledge, we say that the more the better, the more refined the better, this is not the upper limit. However, the lower limit must be set, that is, the following conditions must be met to close the group

Drawing recognition OK2All measuring instruments in the company are used, and all products are measured by any inch method. Quality control circle) can be qualified for the position of circle leader.

1. IPQC is in process QC is production line inspection; FQC is the final QC is the final inspection, which belongs to an inspection before the shipment sampling inspection.

2. IPQC refers to the quality control of products from the production of materials to the final packaging of products; FQC is the process to complete the product inspection and verification.

3. QC includes IPQC and, IPQC and FQC, and OQC is collectively referred to as QC.