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Rusting steel bars is a headache. Worldwide, one tenth of the world's steel bar production is damaged by rust on construction sites each year. In China, nearly 100 million tons of steel bars rust every year. Therefore, how to protect the steel bar from corrosion is of great significance.
Is steel rust removal a technical job? This issue teaches you how to remove rust in the most cost-effective way. What are the benefits of steel rust removal?
There are many treatment methods and countermeasures on the market at present. There are generally the following methods for steel rust removal at the construction site:
1. Manual rust removal.
Manual rust removal is the most commonly used method of steel rust removal. Hand grinding uses tools such as scrapers, wire brushes, scrapers, etc. The advantage of this steel rust removal method is to save costs, but there are many disadvantages, such as large labor, low efficiency, incomplete rust removal, etc.
It is only suitable for steel with small rust removal area and light corrosion.
Second, the machine derusting.
Generally, steel bar derusting machine, sandblasting equipment, and high-pressure water jet equipment are used for rust removal.
Three kinds. Steel bar derusting machine is a commonly used mechanical derusting method, which is simple to operate, stable, high derusting efficiency, and will not pollute the environment. However, the steel bar rust remover is only suitable for the rust removal of steel bar raw materials.
Sandblasting can effectively remove impurities on the metal surface, such as oxide scale, old rust, etc. , good rust removal effect.
High-pressure water jet equipment rust removal is a type of high-pressure water jet that can remove soft concrete and slurry and expose the joint surface. Cement slurry is added to the surface of the construction joint to increase the adhesion of new and old concrete. This method has the characteristics of high production efficiency, low cost and low environmental pollution.
Chemical rust removers.
At present, the most environmentally friendly rust remover is a high-efficiency rust remover formulated from various organic acids (vegetable acid, citric acid, edible phosphoric acid), complexing agents, permeation enhancers, corrosion inhibitors, surfactants, water, and thickeners.
The main features include high safety performance, no phosphorus, non-volatile, odorless, non-toxic, non-flammable, high efficiency, thorough rust removal, no damage to the mother, no washing after rust removal, no impact on post-treatment, weak acidic medium, no acidification reaction.
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At present, the commonly used methods for removing rust from steel bars are: 1. Artificial wire brush grinding. 2. Sandblasting and rust removal. 3. High-pressure water gun to remove rust. 4. Rust removal. 5. Electric shock to remove rust. 6. Chemical rust removal.
There were few rust removal before, but in recent years, the requirements have been stricter before rust removal began, but it is common to polish and remove rust for artificial wire brushes. With the rapid development of the economy and the pace of life, especially after the labor wage has become high, manual grinding has become less and less due to factors such as high cost, low efficiency and poor manual management. Chemical rust removal is becoming more and more popular in the market because of its high efficiency, good effect and low cost!
However, the steel bar rust removal sold on the market is mixed, especially the manufacturers in Shandong and Guangdong openly add hydrochloric acid, which makes the entire industry cover a great potential danger. In order to enable the construction site to use real steel rust remover and be responsible for the construction quality, the relevant information is listed below for reference when purchasing.
A real steel bar rust remover should meet the following requirements:
1. It does not contain strong acids, especially hydrochloric acid and sulfuric acid, which are prohibited in building codes.
2. The steel bar rust remover does not corrode the steel bar and does not change the mechanical properties of the steel bar.
3. After rust removal, the anti-rust effect is good and good, and the water can not cause powdery dust.
4. After rust removal, it can effectively improve the gripping force of reinforced concrete.
5. The steel rust remover cannot harm the performance of concrete.
At present, most of the steel bar rust removers sold on the market add hydrochloric acid in order to pursue the rust removal effect, but hydrochloric acid is strictly prohibited from being used in building codes. How to identify whether the steel rust remover contains hydrochloric acid, the first is to take samples to the local quality supervision station or chemical research institute to test the hydrochloric acid content (the company can provide technical support), and secondly, to identify by the senses, the hydrochloric acid content is high and the pungent smell and the agent is yellow; Low content or use high-purity hydrochloric acid in the sun for a few minutes, the color of the agent quickly turns yellow. At present, the steel bar rust remover sold by bad manufacturers in Shandong, Hubei, Hunan and Jiangxi contains hydrochloric acid, which seriously damages the interests of the steel bar rust remover industry, and it is recommended that users consider it carefully.
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1. Wipe the general water embroidery with a wet linen cloth, and then wipe it with a dry cloth.
2. If the rust is serious or even peeling, you can use a wire brush to remove the embroidery, and use it for non-structural parts according to the degree of rust.
3. If conditions permit, the sandblasting method can be used to remove embroidery, that is, the method of high-pressure wind blowing sand.
4. If you use it at home, you can go out to peel it, and a little embroidery may increase the grip and wrapping force of concrete.
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In prestressed concrete components, the requirements for rust prevention and rust removal of prestressed steel bars are more stringent. Because in the prestressed member, the force mainly depends on the bonding ability between the prestressed steel bar and the stick soil, so the oil stain and rust on the surface of the prestressed steel bar or steel wire of the component are all cleaned up, and the pickaxe wire with oxidized rust or honeycomb rust shall not be used. The rust removal work should be carried out after straightening and before bending, and the well should be used as much as possible to remove rust by cold drawing and straightening processes.
There are many methods for steel bar rust removal, and the commonly used ones are manual rust removal, steel bar derusting machine derusting and chemical derusting. 1. Manual rust removal Manual removal.
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How is it relatively simple to remove rust from steel bars, and how to remove rust from steel bars.
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Rust removal of steel bars is also a problem we often encounter in life, how to remove rust from steel bars that have been added to concrete, and how to remove rust from the in-situ steel bars that have been tied? Many people may be more worried, Bafang rust removal tells everyone that the use of steel bar rust remover is one of our common rust removal methods! It is also a relatively simple method to remove rust.
In fact, there are many quick ways to remove rust from in-situ steel bars, and today we will learn about it.
According to the different position and state of the steel bar, it can be divided into the rust removal of the in-situ steel bar of the binding and the rust removal of the raw material of the steel bar of the last binding. For in-situ rust removal. Bafang rust removal generally adopts the method of spraying steel rust remover! Because this can deal with rust more effectively!
Generally, in-situ steel rust removal can be divided into light rust and heavy rust of relatively light rust steel bar, and the Bafang steel bar rust remover (stock solution use) is loaded into the sprayer and sprayed directly on the surface of the steel bar, so as to moisten the steel bar rust stains as effective. It takes about 20 hours for the surface of the steel bar to dry (generally about 2-4 hours), and the original color of the steel bar is revealed after drying. Effective anti-rust for 3-5 months, and the protection steel bar will no longer appear floating rust and spot rust.
Prevent the harm of steel corrosion from the source and save construction costs! The construction period is short and the cost is low, environmentally friendly and convenient.
Chemical rust removal + high-pressure water cleaning can also be used. The operation method takes winter as an example: masonry vibrates with vibrating pump and vibrates one" Spraying rebar rust remover - high-pressure water gun flushing (pressure at least 200 kg or more).
Pay attention to the tie wire before the vibration, so as not to cause trouble for the stirrup on the column bar to fall; A small amount of stirrups can be considered to be put on the column bar, and the rust removal at the foot of the column bar can be concentrated.
In-situ rebar rust removal can also use the sandblasting method to remove rust. The sandblasting and rust removal method is also called the in-situ sandblasting and rust removal method of the steel bar, that is, the sandblasting and rust removal is carried out along the steel bar. Taking the foundation beam as an example, the horizontal direction is sprayed twice in the front and back directions, and the upper part is sprayed downwards until the spraying is clean, and the standard is between SA2.
Hubei Bafang Rust Removal Technology Co., Ltd. is a high-tech enterprise focusing on R&D, manufacturing and service of steel bar derusting agent. Bafang Rust Removal has a R&D and production team of steel bar rust remover, as well as an excellent rust removal construction team, as many as 20 kinds of steel bar rust removal technology solutions, to help customers solve various rust removal and anti-corrosion problems throughout the day. Long-term in-depth cooperation with central enterprises, highly praised.
According to the actual environment of customers, Bafang Rust Removal skillfully integrates various rust removal technologies, tailors rust removal and anti-corrosion solutions for construction sites, warehouses, factories and industrial parks, and provides you with one-stop rust removal solutions to relieve your worries.
Remove rust in all directions, remove rust in all directions!
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There are the following methods for rapid rust removal of steel bars:
1. Use wire brushes, sack cloths and other props to gently wipe the rusty position of the steel bar, which can effectively remove rust;
2. Rub the rusty part of the steel bar in the sand to remove the rust spots;
3. Use sandblasting pipe equipment to remove rust spots on steel bars;
4. Use an air compressor to remove a strong high-pressure sand flow to remove rust spots on the surface of the steel bar.
Steel bar is one of the indispensable materials when building a house, which can make the house have a stronger load-bearing capacity, but if the steel bar is rusty, it must be dealt with in time so as not to affect the overall effect.
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However, the rust of steel bars is a headache, the world's annual construction sites due to rust and damage of steel products accounted for one-tenth of the year's steel production, in China, the annual rust of steel bars amounted to nearly 100 million tons. Therefore, how to protect the steel bar from corrosion is of great significance.
Is steel rust removal a technical job? In this issue, teach you how to save the most cost of rust removal, and what are the advantages of steel bar rust removal?
At present, there are many kinds of treatment methods and countermeasures in the market, and there are generally the following methods for steel rust removal at construction sites:
1. Manual rust removal.
Manual rust removal is the most common method of steel rust removal, using tools such as shovels, wire brushes, scrapers, etc. The advantage of this kind of steel rust removal method is to save costs, but there are many disadvantages, such as large labor, low efficiency, and incomplete rust removal, which is only suitable for steel with a small rust removal area and a light degree of rust.
Second, the machine derusting.
Machine rust removal generally uses steel bar derusting machine, sandblasting equipment and high-pressure waterjet equipment to remove rust.
Three kinds. Steel bar derusting machine is a more commonly used mechanical derusting method, which is simple to operate, relatively stable, has high derusting efficiency, and will not pollute the environment. However, the steel bar descaling machine is only suitable for rebar raw material derusting.
Sandblasting and rust removal can effectively remove impurities on the metal surface, such as oxide scale, old rust, etc., and the rust removal effect is good.
High-pressure waterjet equipment rust removal is a high-pressure water gun that can remove soft concrete and slurry, exposing the joint surface. The part of the construction joint is smeared with cement slurry on the surface to increase the adhesion of the old and new concrete. The method is characterized by high production efficiency, low cost and less environmental pollution.
Chemical rust removers.
At present, the most environmentally friendly rust remover is a high-efficiency rust remover prepared from a variety of organic acids (vegetable acid, citric acid and edible phosphoric acid), complexing agents, permeation agents, corrosion inhibitors, surfactants, water and thickeners.
The main characteristics include high safety performance, no phosphorus, no volatile, no odor, non-toxic, non-flammable, high efficiency, thorough rust removal, no damage to the mother, water-free rinsing after rust removal is completed, no impact on post-treatment, and it is also a weakly acidic medium, which will not cause acidification reaction.
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Or pull the rebar back and forth on the sand pile to remove rust. 3/5
Sandblasting rust removal: Sandblasting rust removal is mainly used with air compressors, sand storage tanks, sandblasting pipes, sprinklers and other equipment. 4/5
The strong air flow generated by the air compressor is used to form a high-pressure sand flow for rust removal, which is suitable for a large number of rust removal work and has a good rust removal effect. 5/5
Chemical rust removal: steel bar rust remover is a kind of A, B component concrete steel bar rust removal and rust prevention material, this product is made of a variety of components, safer and more effective than the previous use of steel rust remover, and can remove serious rust in a short time.
Finally, I wish you a happy life!
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How do you remove rust from rusty steel bars? Look at the refurbishment of foreign lathes, obsessive-compulsive disorder**.
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1. Rub with steel bars in the yellow sand pile.
2. Brush with a wire brush.
In fact, a little rust of the steel bar does not affect its stress, as long as it is not rusty or rusty.
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To choose rust removal products according to the length of rust time, it is recommended that Avatar steel bar rust remover, rust removal is good.
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Beating, brushing, over-straightening, cold drawing. The methods of steel bar rust removal include rust removal machine, manual rust removal, rust removal and pickling rust removal in steel bar straightening, etc., and some construction units choose according to the on-site equipment situation.
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Rust removal method:
1. Environmental protection rust remover for steel bars.
Earth steel environmental protection rust remover DD-02, construction engineering steel bar rust removal construction environmental protection rust remover, Henan earth rust removal technology **** professional production engineering environmental protection rust remover, to rust to find the earth steel bar rust removal, refuse to return to rust, green environmental protection.
2. High-pressure waterjet for rust removal equipment.
Earth steel bar derusting machine equipment high-pressure waterjet, all kinds of steel bar rust removal clean!
3. Steel bar rust remover.
Mechanical derusting machine derusting is more commonly used at present, the derusting efficiency is high, and it is relatively stable, the operation is simple, there are no scratches on the steel bar that has been rusted, and there are environmental protection devices that do not pollute the environment.
4. Steel bar rust removal and sandblasting and rust removal machine.
Henan Dadi Rust Removal Technology **** Steel Bar Sandblasting and Rust Removal Machine is efficient and stable, durable and easy to operate, with good sandblasting effect and not easy to lose the steel bar material, which is an excellent equipment for steel bar rust removal!
Let's focus on chemical rust removal.
Traditional chemical rust removal makes the pickling, rust removal, and oxide scale by hydrochloric acid pickling, and the oxide scale is slow, high temperature energy consumption, corrosiveness and acid mist to the steel matrix, large environmental pollution, acid mist is harmful to workers, high cost of wastewater treatment, and subject to the restrictions of public security precursor chemicals, so that users in the rust removal process for approval, environmental protection standards have become a major problem under the current situation.
To this end, in order to meet the needs of the market for environmental protection, the company has developed a steel bar environmental protection rust remover: a kind of organic acids (vegetable acid, citric acid and edible phosphoric acid), complexing agents, permeability agents, corrosion inhibitors, surfactants, water and thickeners and other raw materials to prepare a high-efficiency rust remover, steel bar rust removers have the characteristics of high efficiency, fast, low quality, convenient construction. Compared with the traditional pickling rust remover, there are many advantages, environmental protection, pollution-free, non-toxic and harmless, no corrosion of steel bars, only reaction to rust, does not affect the performance of steel bars, and can also improve the adhesion of steel bars to concrete, no washing.
The advantages are as follows: 1. High safety performance, no phosphorus, no volatile, no odor, non-toxic, non-flammable and explosive.
2. It has wide applicability, and can replace sulfuric acid, hydrochloric acid, nitric acid, and some strong acidic and state-controlled products that pollute the air environment.
3. The performance is efficient, the rust can be removed thoroughly, the mother body is not harmed, and the rust is washed without water after the completion of the derusting, which does not affect the follow-up process of post-treatment.
4. Derusting speed, 2-40 minutes in the range of room temperature can complete derusting, descaling and other work.
5. Environmental protection and high efficiency, pH neutral, the waste liquid is also weakly acidic, no acidification reaction will occur, there are no heavy metal ions, and the waste liquid can be directly discharged after simple treatment after dilution, which can avoid the cost and labor cost of customer wastewater treatment.
In view of the current situation of the construction site with the demand for steel bar rust removal in China (most of the construction sites are tied up a few years ago or a few months ago), the most suitable rust removal method is to use steel bar rust remover spraying, a good steel bar rust remover does not contain a drop of hydrochloric acid, does not corrode the steel bar, mainly composed of a variety of accelerators, stripping agents, inhibitors, organic acids (phytic acid and edible phosphoric acid), surfactants and other compounds. Through the chemical reactions such as infiltration, absorption, transformation and regeneration of the rust layer on the surface of the steel bar, the rust is transformed into dense zinc iron phosphate composite salt, which is finally solidified into a waterproof and rust-proof neutral high corrosion resistance chemical conversion film (gray-brown), which is firmly solidified on the surface of the steel bar, which can significantly improve the gripping force of reinforced concrete and the adhesion of concrete, and effectively reduce and slow down the rust of steel bars in concrete.
Hello, how to settle the steel bar rust depends on the specific situation of your construction site, now the construction site steel rust and rust removal is very normal, who pays according to the specific situation, steel bar rust removal ** is not the same, steel bar rust removal methods generally have steel bar rust remover, steel bar rust removal machine, waterjet rust removal, water blasting rust removal, sand blasting rust removal and other rust removal methods, mainly because of professionalism, in order to better solve the problem of steel bar rust removal. Hope to help you solve the problem, hope! Thank you!
It's very simple, needless to say so much, there are two kinds, one is neutral, strictly speaking, weakly acidic, the other is strong acidic, the strong acidic rust remover will corrode the steel bar, and the rust will return to rust immediately after rust removal, reducing the grip between the steel bar and the concrete, the neutral rust remover, after rust removal, will form a layer of anti-rust phosphating film on the surface of the steel bar, and the rust prevention will be about half a year under natural conditions, and it can significantly improve the grip and wrapping force between the concrete.
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