Is there an MES for small and medium sized businesses? Please, thank you

Easy to manageMES is of high quality and low price, easy to learn and use, and strong operability. Due to the fact that the cultural quality of the management personnel in the workshop of small and medium-sized enterprises is generally not high, the easy-to-learn and easy-to-use MES system is favored by the majority of small and medium-sized enterprises. Chinasoft Encyclopedia advocates out-of-the-box use, minimization of basic data, no need for verbose implementation process and data preparation, and the MES system can be quickly launched.

Easy to manage MES to help enterprises achieve 1Cost reduction: MES realizes real-time processing of abnormal conditions on the production site through timely correction and adjustment of the production plan, thereby shortening the production cycle; By establishing a complete key equipment monitoring and management system, the equipment utilization rate can be maximized; At the same time, MES is also a supplement to ERP, which can be dispatched in time to reduce the amount of work-in-progress and inventory 2

Improve product quality: MES is characterized by real-time monitoring of each production equipment, and through real-time quality monitoring of each production link, it can effectively reduce the defective rate of products; It can also find out the key to quality problems, and adjust the processing technology in time to improve product quality. 3.

Combined with advanced management ideas: MES is the specific realization of advanced management ideas such as lean production, just-in-time production and optimized production technology in the production process. Of course, the role of MES is also manifested in:

Standardized processes, timely information sharing, improved customer service, and so on. Moreover, small and medium-sized enterprises are small in scale, and the business process is generally relatively simple, so the MES technical requirements required are not very high, so their implementation cycle is relatively short, and the results are relatively fast. Easy to manage MES is very suitable for the implementation of small and medium-sized enterprises in China, it can well solve the "information gap" between the decision-making level of the enterprise and the process control of the production workshop"To meet the practical needs of enterprises, improve the management mechanism and ability of enterprises, save tangible capital and improve the market competitiveness of enterprises.

With the transformation of China's manufacturing enterprises to lean management, more and more manufacturing enterprises have set their sights on MES, and the demand for MES in manufacturing enterprises has shown an explosive growth trend, and it is expected that through the implementation of MES, the workshop production will be digitized and lean, and a paperless information management system will be created to help the workshop shorten the production cycle, reduce production costs and improve efficiency.

However, many traditional small and medium-sized manufacturing enterprises have a low level of automation, product quality and productivity still rely on the technical level of manual labor, and the production is dominated by multi-variety and small-batch production, and there is a lack of infrastructure for the use and operation of MES systems. And due to the insufficient capital budget of small and medium-sized enterprises, many enterprise management is still more traditional, does not know enough about the MES system, and is unwilling to spend more manpower, material and financial resources on the MES system software. Therefore, it is not easy for small and medium-sized enterprises to find a cost-effective MES software.

ZZJ MES system may be just right for these small and medium-sized enterprises. ZZB MES System is a software platform for production management with deep modular applications that provide maximum flexibility, visibility and reliability for manufacturers in complex industries. It is mainly used in multi-factory and multi-production workshops of enterprises, without deploying multiple systems, without investing too much opening time and cost, which can help small and medium-sized enterprises reduce investment and save costs, and help small and medium-sized enterprises improve their ability to manufacture good products on time and in a more flexible production environment with small batches and multiple varieties.

First of all, we need to know which MES system vendors are and what are their service types. However, now China's leading merchants are mainly divided into three categories, as follows.

First, MES MES manufacturers provide enterprises with all services of MES systems, including MES consulting, planning, program, implementation, maintenance and other services.

Second, the consulting agency that has formed a first-class sales relationship between the enterprise and the MES manufacturer provides MES services.

Thirdly, independent MES consulting service providers provide relevant MES system project services.

Of course, in addition, in the process of choosing MES manufacturing execution system, you also need to look at the nature of the product, some products are different in nature, and the matching industry is also different, so in the selection process, you should choose the product that is suitable for your own enterprise.

There is also an investigation of the strength of MES manufacturing execution system manufacturers, mainly looking at the manufacturer's independent research and development capabilities, implementation capabilities, management capabilities, service systems, etc. If it is completely independent development, it can be determined that there is a certain amount of research and development capabilities, and problems can be solved in time in the later stage.

It is also necessary to pay attention to the service support and charging issues provided by the manufacturer, whether it is charged annually or monthly, including a series of issues such as secondary development in the later stage.

In fact, MES has been implemented in nearly two discrete industries before the process industry (petroleum, chemical, electric power, etc.), and the automotive industry has gradually compared the automobile, second automobile, BAIC, etc.

The MES system can systematically manage the production workshop to ensure the normal operation of the machines in the production workshop.

Powerful data acquisition engine and integrated data collection channels (RFID, barcode equipment, PLC, SENSOR, IPC, PC, etc.) cover the entire factory manufacturing site to ensure real-time, accurate and comprehensive collection of massive on-site data.

Build a basic platform for data collection of factory production management system, with good scalability.

Using advanced RFID, barcode and mobile computing technology, we create a barcode system with a closed-loop from raw materials, production and sales logistics.

As a carrier of advanced shop floor management technology, the Manufacturing Execution System (MES) of Gallup manufacturing enterprises plays a huge role in helping manufacturing enterprises realize the digitalization, intelligence and networking of production

1.Through barcode technology, the entire production process of products from material production to finished product storage is tracked, and all events that occur in the production process are collected in real time, so that the entire factory floor is completely transparent.

2.Change the original manual input process to achieve accurate, timely and fast data feedback, avoid human input errors, and more importantly, enable on-site production personnel to focus on business operations and improve work efficiency.

3.Let the product become clear and transparent in the whole production process, quickly find the cause of quality problems, formulate targeted measures to solve the quality bottleneck problem, realize product quality traceability, and reduce quality costs.

4.Support finished products, work-in-progress, tools, tooling inventory management, workshop work centers receive processing tasks at the same time, tooling tool warehouse can quickly prepare the required tool types and quantities, both accurate and convenient.

5.Real-time recording and monitoring of the completion of production processes and processing tasks, personnel work efficiency, labor productivity, equipment utilization, product qualification rate, scrap rate, etc., through the system comprehensive statistical information query function, timely find problems in the implementation process and improve.

6.Provide advanced technology reserves for enterprises to achieve integrated design and manufacturing, and support enterprises to implement lean production and refined management.

Manufacturing Execution System (MES).It is a management information system for the workshop level between the upper planning management system and the lower industrial control. As early as 1990, the American Advanced Manufacturing Research Association (AMR) strictly defined it and proposed a three-layer structure integration model of MES: a management and structural planning layer; The executive layer that dynamically manages and controls the implementation of production plans and production processes; The control layer that controls the state of the device.

MES is a set of production information management system for the executive layer of the workshop of manufacturing enterprisesThe production workshop is comprehensively monitored from the six aspects of "man-machine-material method environmental testing".

peopleEmployee management, MES system can help enterprises save labor costs in actual production.

machineAs an important tool for enterprise production, the MES system can control the equipment and control the equipment in real time.

materialRealize error-proof management such as misloading and missing installation of materials at the station, so that there is no stacking, no shortage of materials, and no good materials.

Act: Implement standard process instructions for production.

Rings: Realize the closed loop of quality management.

test: Control the quality of the final product.

From the warehousing and shelving of raw materials, production plan scheduling, plan issuance, to trial production, processing, assembly, to semi-finished products, finished products, repair, to offline, packaging, delivery, MES system can monitor the production panorama. At the same time, the system provides the function of data collection in the production process, records the equipment, production, quality, personnel, alarm and other data in the production process and uses the final product to form a data package and store it into the system for subsequent tracking, query and analysis, so as to improve production efficiency, reduce production costs and improve product quality.

For nowMES systems have been applied to many aspects of productionIn the process of this application, KLCII MES is constantly superimposed and summarized to continuously bring value to the enterprise.

Production controlaspectsThrough intelligent production control, the standard deviation is reduced to ensure the continuous stability of production and the timeliness of linkage processing;

In terms of process optimizationThrough production process optimization and collaborative error prevention, production costs can be reduced to the greatest extent;

Quality traceabilityFocusing on the product pedigree, the monitoring and analysis of the data quality of the production process is constructed, which can control the quality accuracy in real time and achieve accurate traceability;

Asset managementReal-time coverage and monitoring of assets and equipment to ensure reliable operation of assets and equipment and reduce downtime and maintenance.

MES manages the production process of the entire order, tracks and monitors the production process in real time, collects data in different ways for various materials, equipment and other resources, and processes, analyzes and counts these real-time data to become the data required by managers, which will provide support for intelligent decision-making and dynamic scheduling of production management. When there is an abnormality in production, it can give early warning and reminder, and through real-time feedback, prompt relevant staff to take corresponding solutions.

From the warehousing of raw materials to the warehousing of finished products, MES tracks the entire production process. Through the real-time data collection of the production process, such as production time, production equipment, operators, processes and other information, it provides data support for the traceability of quality problems. According to the results of the quality inspection, the quality problems of the product can be determined, and the reasons for the quality can be found through the backtracking of the information, and the corresponding solutions can be automatically given.

Focusing on the three major industries of textile, mechanical processing and food ingredients, Arterial Intelligent Industrial MES empowers industrial manufacturing enterprises and provides management modules including manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resource management, work center equipment management, tool and tooling management, procurement management, cost management, project kanban management, production process control, underlying data integration analysis, and upper data integration and decomposition.

Create a solid, reliable, comprehensive and feasible manufacturing collaborative management platform for enterprises.

Manufacturing MES Manufacturing Execution System is a computerized system for monitoring, tracking, and controlling the production process in real-time to improve production efficiency, reduce production costs, and optimize product quality. The MES system can integrate and manage the production process, resources and data on the production line to ensure the controllability, visibility and adjustability of the production process.

MES systems typically include the following features:

Production plan management: production plans can be formulated according to customer orders and production needs, and the implementation of the plan can be monitored, and adjustments and modifications can be made in a timely manner.

Production process monitoring: key parameters in the production process (such as machine status, process parameters, product quality, etc.) can be monitored in real time, and adjusted and optimized as needed.

Quality control management: The quality of the products in the production process can be monitored and controlled to ensure that the products meet customer requirements and company standards.

Equipment resource management: Peihehao can monitor and manage the status, usage and maintenance records of production equipment to ensure the normal operation and production efficiency of equipment.

In short, the manufacturing MES manufacturing execution system is an important tool that can improve production efficiency, reduce production costs and optimize product quality, and is an indispensable part of modern manufacturing and dispensing enterprises.