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1.Objective In order to strengthen the safety management of machinery and equipment and related facilities, prevent mechanical injuries and ensure personal safety, this procedure is specially formulated. 2.
Scope of application This procedure is applicable to the safety protection and management of mechanical equipment and facilities such as punching, shearing, lifting, metal cutting, small mobile tools, tooling molds and production auxiliary facilities of all units of the company. 3.Reference to file ISO14001:
1996 "Environmental Management System Specification and Use Guide" GB T28001:2001 "Occupational Health and Safety Management System Specification" 4Terminology Processing Area:
The workpiece to be machined is placed in the area machined on the machine. Safety protection device: a device configured on the equipment to ensure the safety of personnel and equipment.
Hazardous area: The area where the equipment tooling may cause injury accidents. Emergency Stop Switch:
A control switch that quickly terminates the operation of equipment or working parts in the event of a hazard. 5.Responsibilities The production equipment department is responsible for the safety supervision and management of machinery and equipment and special inspections.
The General Management Department is responsible for the training and education of mechanical equipment operators; Responsible for the registration of special (dangerous) operations such as cranes, lifting, punching, shearing and pressing, and the establishment of training files. Each user unit is responsible for the daily inspection and maintenance of machinery and equipment. The maintenance and processing center is responsible for the daily maintenance of machinery and equipment.
6.Work Process Responsible Department Work Content Record Operator Conditions for Machinery and Equipment Operators Equipment Operators must reach the legal working age, be in good health, and have no diseases and physiological defects that hinder their ability to engage in this type of work. Punching, shearing, pressing, overhead cranes, and lifting equipment operators must be trained and educated in safety technology, pass the assessment, and obtain the special (dangerous) operation safety operation certificate before they are allowed to operate the equipment independently, otherwise they can only work under the guidance of the master.
Personnel engaged in mold adjustment, installation and maintenance should carry out safety technology and safety knowledge education
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a.Dress as required and wear protective gear (correct answer).
b.Maintenance, troubleshooting, etc. must be stopped (correct answer).
c.It is forbidden to put tools, measuring tools, fixtures and work modules on the bed (correct answer) DWhen working on the grinding machine, you should not stand on the gentle surface of the grinding wheel (correct answer).
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Legal Analysis: China's National Standards for Machinery Protection. GB 23821-2009 Safety of machinery. Prevent the upper and lower limbs from reaching a safe distance in the danger zone.
GB Mechanical Safety The minimum spacing to avoid squeezing of various parts of the human body.
GB T 15706-2012 Machinery Safety - General Design Principles Risk Assessment and Risk Reduction.
GB 16754-2008 Machinery safety -- Emergency stop -- Design principles.
GB T 16755-2015 Machinery Safety - Rules for the drafting and presentation of safety standards.
GB T Machinery Safety Control System Safety Components Part 1 General Design Rules.
GB T Machinery Safety Control System Safety Components Part 2 Validation.
GB T 15706-2012 Machinery safety Risk assessment – Part 1: Principles.
GB T Machinery Safety Risk Assessment Part 2: Usage Guidelines and Methodological Examples.
GB T Machinery Safety Pressure-Sensitive Protective Devices Part 1: General Principles for the Design and Testing of Pressure-Sensitive Pads and Pressure-Sensitive Floors.
GB T Mechanical Safety Pressure-Sensitive Protection Devices Part 2: General Rules for the Design and Test of Sectional Holes for Pressure-Sensitive Edges and Pressure-Sensitive Rods.
Legal basis: Standardization Law of the People's Republic of China
Article 18: The State encourages social groups such as societies, associations, chambers of commerce, federations, and industrial technology alliances to coordinate with relevant market entities to jointly formulate group standards that meet the needs of the market and innovation, and the members of the association agree to adopt them or provide them for voluntary adoption by the society in accordance with the provisions of the association.
The formulation of group standards shall follow the principles of openness, transparency, and fairness, ensure that all participating entities obtain relevant information, reflect the common needs of all participating entities, and shall organize investigations, analysis, experiments, and demonstrations on matters related to the standards. The standardization administrative department shall, in conjunction with the relevant administrative departments, regulate, guide and supervise the formulation of group standards.
Article 19 Enterprises may formulate enterprise standards on their own or jointly with other enterprises as needed.
Article 20: The State supports the use of independent innovation technologies in the fields of important industries, strategic emerging industries, and key common technologies to formulate group standards and enterprise standards.
Article 22 The formulation of standards shall be conducive to the scientific and rational use of resources, the promotion of scientific and technological achievements, the enhancement of product safety, versatility and replaceability, the improvement of economic, social and ecological benefits, and the achievement of technological advancement and economic rationality.
It is forbidden to use standards to carry out acts that eliminate or restrict market competition, such as obstructing the free flow of goods and services.
Article 23: The State promotes standardized military-civilian integration and resource sharing, increasing the level of generalization of military-civilian standards, actively promoting the adoption of advanced and applicable civilian standards in national defense and military construction, and transforming advanced and applicable military standards into civilian standards.
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1. The machinery and equipment put into use must be in good condition, the safety protection measures are complete, and the large-scale equipment must be within the production license.
Factory certificate.
2. The operators have been trained to work, and the special operators have a special operation certificate.
3. After the installation of mechanical equipment, the installation and acceptance procedures should be handled according to the regulations, and the inspection should be reported to the superior department for testing, and it can only be used after passing the test.
4. Operators must wear labor protection supplies and operate in strict accordance with the instructions and safety operation procedures.
5. The maintenance and maintenance of mechanical equipment must be carried out in a shutdown state.
6. Strengthen the maintenance of machinery and equipment, keep machinery and equipment in good technical condition, and all kinds of safety protection facilities are complete and reliable.
In case of traumatic hemorrhage, the wounded should be bandaged quickly to stop the bleeding, so that the casualty can be kept in a lying position with his head down and his feet high, and pay attention to keeping warm.
Use the fastest means of transport or other measures to transport the injured to a nearby hospital in a timely manner, and the transportation should be carried to a minimum of bumps.
Fire unsafe factors, such as machinery in a dangerous state, should be immediately taken to stabilize the accident to prevent the expansion of the accident and avoid greater personal injury and property loss.
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