Tools and equipment required for drum ceramic lagging process

Ceramic pulley lagging can provide excellent grip between the drive pulley and the conveyor belt, and is generally used in extreme working conditions, such as muddy, wet and high-wear environments, and can solve the seemingly unsolvable problems of the drum such as slippage, heavy wear of the pulley lagging rubber plate liner, so as to ensure the normal operation of the conveyor system.

The materials used in ceramic drum lagging include: RIT ceramic wear-resistant rubber sheet, cold vulcanization adhesive SK313, cleaning agent, metal treatment agent.

Let's start with the main one, the ceramic drum lagging is different from the ordinary drum lagging of the ceramic rubber plate, the ceramic rubber strip has a unique 92% aluminum oxide ceramic sheet of Inmate, and the rubber groove between the ceramic and the ceramic ensures the maximum amount of drainage and mud discharge. In addition, the ceramic sheet can improve the overall wear resistance of the rubber plate, so as to effectively avoid the occurrence of high wear resistance of the drum rubber plate. The back of the ceramic rubber sheet has a CN semi-vulcanized layer, which does not need to be polished, which is more conducive to bonding, and improves the bonding strength of the rubber plate and the metal surface of the cylinder.

Practical tools for ceramic rubber sheets include: rubber hammers, 12mm compaction rollers, gluing brushes, rubber buckets, angle grinders, fiber grinding discs, rubber knives, etc.

Ceramic drum lagging process.

The surface of the drum is sanded in a roundabout way with an angle grinder, and the grinding depth is recommended to be 3um.

After sanding, use a cleaning agent for deep cleaning;

The metal treatment agent is applied to the entire surface of the drum, and after drying, the cold-bonded glue SK313 is applied to the adhesive surface of the drum and the adhesive plate, and the adhesive on both sides of the metal surface of the drum is brushed, and the RIT ceramic rubber board with a semi-vulcanized layer is brushed once, and the two are laminated when they seem to be dry but not dry.

The RIT ceramic rubber sheet is attached to the surface of the drum and rolled along the groove with a compaction roller, followed by a rubber hammer.

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The tools and equipment and process flow required for drum ceramic lagging are required.

The most important thing in ceramic drum lagging is ceramic rubber sheet, and the selection of materials in this piece is very important. High-quality materials can ensure that the rubber plate is non-slip and wear-resistant, and the ceramic block is not easy to fall off. The surface of Inmate ceramic rubber plate is inlaid with 95% uniform ceramic blocks, and the rubber groove between the ceramic blocks limits the amount of drainage and mud discharge during operation.

The adhesive surface of the rubber sheet has a cold-vulcanized CN layer, which forms an adhesive reaction with the cold-vulcanized glue SK313 to achieve strong adhesion to the roller.

This ceramic lagging process is basically the same as that of abrasion-resistant diamond rubber, using cleaning agents, SK363, cold adhesives, etc. Rubber sealant SK358 is used for sealing treatment. It can make the ceramic lagging last longer.

CER-80 ceramic rubber sheet, T-5000 adhesive. T-CS65 High Efficiency Cleaning Agent. T-MP10 metal surface rust remover.