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In many cases, the compressed air discharged from the air compressor cannot be directly used by the pneumatic device. Because the compressor sucks in air containing moisture and dust from the atmosphere, the temperature of the air is increased to more than 100 degrees after compression, and the lubricating oil in the air compressor also partially becomes gaseous. In this way, the exhaust compressed air is a high-temperature gas containing oil, moisture and dust.
If this compressed air is directly sent to the pneumatic system, due to poor air quality, the reliability and service life of the pneumatic system are greatly reduced (especially the life of the equipment with sealing elements such as solenoid valves and cylinders has a great impact), and the resulting losses often greatly exceed the cost and maintenance costs of the air source treatment device, and it is very important to correctly select the air compressor post-treatment system.
So how to configure the air compressor post-processing equipment? This requires the configuration of suitable air compressor post-treatment equipment according to the different requirements of various industries for compressed air quality.
For example, sandblasting, equipment cleaning, stamping and other uses do not have high requirements for air quality, basically in the air compressor or air storage tank at the back end of the filter can be solved, but for the food fermentation industry, they have particularly strict requirements for oil, dust and moisture in the air, and the traditional post-treatment should be equipped with refrigeration dryers, suction dryers, etc.
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There are many types of refrigeration dryers, if your air compressor is high-pressure, it must be equipped with *** point, otherwise it will not be able to effectively decipher, there are many brands on the market, it is estimated that most of them are OEM products, or it is recommended to choose a big brand, in order to effectively remove water from Baode compressor air.
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If there is a lot of moisture, the conventional atmospheric pressure is 1 pressure, and the conventional air compressor is 8 pressures, and the gas of one pressure is squeezed under the pressure of 8 pressures, and the moisture is naturally a lot.
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Causes and treatment of compressed air with water:
a.Causes: 1) The ambient temperature is too high; The air flow through the refrigeration dryer is too large; The compressed air temperature at the inlet of the refrigeration dryer is too high;
2) The automatic drainage work is not normal, and the drainage is not smooth;
3) The compressed air pressure at the inlet of the refrigeration dryer is lower.
b.Treatment: 1) Adjust the cooling water flow rate in time; If necessary, the standby refrigeration dryer will be added; Adjust and reduce the inlet temperature of the refrigeration dryer in time;
2) Check whether the manual door in front of the automatic drain is open, otherwise it will be opened manually, if the valve core falls off, it should be repaired and replaced; Check whether the automatic drain is working normally, if the drain fails, you should contact the maintenance and replacement;
3) Adjust the inlet pressure of the refrigeration dryer in time to return to normal.
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The air output of the air compressor is a lot of water. Is the dryer not broken.
The gas output of the air compressor contains water vapor, which usually needs to be dried to achieve a dry state. If there is still a lot of water in the output gas, there are generally the following possibilities:1
Dryer damage: The dryer may have been damaged and cannot effectively remove water vapor from the gas. The condition of the dryer needs to be checked to see if it needs to be replaced or repaired.
2.Improper maintenance: The dryer requires regular maintenance, such as replacing the desiccant, etc.
If not properly maintained, it can also result in a large amount of water vapor still being present in the output gas. 3.Air Handling System Line Leakage:
If there is a leak in the pipeline, the air will cool as it flows through the pipeline, resulting in the formation of vapor vapor. It is necessary to check the pipeline for leaks and repair them in time. 4.
Air compressor quality problem: If there is a problem with the quality of the air compressor itself, it may cause the output gas to contain more water vapor. It is necessary to check the status of the empty standby press and repair or replace it in time.
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Causes and treatment of compressed air with water: x0d x0aaReason:
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Summary. Hello dear, you can use it. Air compressors and refrigeration dryers do not need to be deflated when they are not in use.
The internal and external operating components of the air compressor are not completely sealed, but there is a check valve at the exhaust end to prevent the compressed gas from backflowing. When the machine is stopped, the check valve prevents the gas in the line from returning to the compressor, and the compressed gas in the compressor escapes through the gap and balances with the air pressure outside the machine. There will be no impact.
Hello dear, you can use it. Air compressors and refrigeration dryers do not need to be deflated when they are not in use. The internal and external running components of the air compressor orange pin leak are not completely sealed, but there is a check valve at the exhaust end to prevent the compressed gas from backflowing.
When the machine is stopped, the check valve prevents the gas in the pipeline from returning to the compressor, while the compressed gas in the compression round rotten machine escapes through the gap and balances with the air pressure outside the machine. There will be no impact.
Does this have an impact on air compressors and refrigeration dryers for a long time?
From the aspect of energy saving, most modern air compressor alarmers will automatically relieve pressure when starting in order to reduce the starting load. However, when the car is stopped, it will not be deflated, and the pressure will be relieved.
I often shut down an hour earlier and continue to run out of gas.
Kiss, in this case, it is still not recommended that you use it like this.
You can use it normally, don't shut it down in advance to save power.
Does this make a difference?
It doesn't have much impact on the normal kiss, but it will cause some oil to be attached to the compressed air channel of the heat exchanger in the refrigeration dryer, which will lead to the decline of the refrigeration dryer effect. Another effect is that there is water accumulation at the low point of the back-end piping system, which needs to be drained in time.
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In two cases, one is pipe back pressure.
high, the other is the high pressure of the press.
1. The higher the exhaust pressure, that is, the higher the pressure in the pipe network, the higher the back pressure of the compressor exhaust, which means that the compressor must consume more work in order to overcome this pressure and continue to exhaust.
The direct reaction is that the current of the compressor increases, and even if the amount of gas produced does not decrease, the power consumed per unit of gas production also increases, and the energy consumption decreases. In fact, it is a bit similar to the suffocation pump of a water pump, with a decrease in displacement and an increase in current.
Second, there are special point control means of compressors, such as similar to the minimum pressure valve blind trap and other things, only the pressure of the output of compressed air exceeds the set pressure of the valve can push it to exhaust, then your pressure setting is high, will naturally produce the situation described above, resulting in a decrease in gas production, a rise in current, and an increase in energy consumption.
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Check whether the inside of the refrigeration dryer is iced and whether the inlet or outlet valves of the refrigeration dryer are not fully opened. There are many factors that need to be carefully investigated.
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It's normal, you look at your terminal, is the moisture high, if it's high, just add a precision filter, and it's good.
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If the pipeline is too long, it is also possible, and your refrigeration dryer does not know whether it is a high-temperature type or a normal temperature type, if it is a normal temperature type, I think your refrigeration dryer can run well, generally speaking, such a high exhaust temperature must be equipped with a high-temperature type.
In addition, if the water in your filter is not discharged, if it is not discharged, it will also be brought to the terminal.
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Causes and treatment of compressed air with water:
a.Causes: 1) The ambient temperature is too high; The air flow through the refrigeration dryer is too large; The compressed air temperature at the inlet of the refrigeration dryer is too high;
2) The automatic drainage work is not normal, and the drainage is not smooth;
3) The compressed air pressure at the inlet of the refrigeration dryer is lower.
b.Treatment: 1) Adjust the cooling water flow rate in time; If necessary, the standby refrigeration dryer will be added; Adjust and reduce the inlet temperature of the refrigeration dryer in time;
2) Check whether the manual door in front of the automatic drain is open, otherwise it will be opened manually, if the valve core falls off, it should be repaired and replaced; Check whether the automatic drain is working normally, if the drain fails, you should contact the maintenance and replacement;
3) Adjust the inlet pressure of the refrigeration dryer in time to return to normal.
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