What is the operation process of the automatic ultrasonic cleaner?

Jiangsu Jiujiu Jiayi Ultrasonic Technology **** will answer for you: the automatic super god wave cleaning machine is widely used by all walks of life No matter which industry you are engaged in, you need to use personnel for training and mastering its various functions proficiently in order to operate smoothly.

Before use, it is necessary to carefully observe whether the indicator light, switch and other prompts of the ultrasonic cleaner are normal, especially in terms of power supply, if the voltage is unstable, the whole machine can be destroyed directly, and it must be carefully checked to see if there is any leakage and other potential safety hazards.

After all the inspections are done, you can pour in the cleaning solution, gently put the items that need to be cleaned into the washing tank, set the temperature and time according to the instructions, and clean after the parameters are set.

Finally, gently put the cleaned items on the turnover tray, after the cleaning work is over, it is necessary to clean the automatic ultrasonic cleaner in time, cut off the power supply, and put the product back to the original position to avoid collision.

Ultrasonic cleaning machines are widely used in surface spraying industry, machinery industry, electronics industry, medical industry, semiconductor industry, watch and jewelry industry, optical industry, textile printing and dyeing industry. In other industries, the application of ultrasonic cleaning machine is as follows.

1. Surface spraying treatment industry: (cleaning attachments: oil, mechanical chips, abrasives, dust, polishing wax) before electroplating to remove carbon deposits, oxide scale, polishing paste, oil and rust removal, ion plating before cleaning, phosphating treatment, metal workpiece surface activation treatment, etc.

Stainless steel polishing products, stainless steel knives, tableware, knives, locks, lighting, hand decoration spraying pre-treatment, electroplating pre-cleaning.

2. Machinery industry: (cleaning attachments: cutting oil, abrasive particles, iron filings, dust, fingerprints) removal of anti-rust grease; cleaning of measuring tools; degreasing and derusting of mechanical parts; Engine, engine parts, gearbox, shock absorber, bearing, grease nozzle, cylinder block, valve body, carburetor and auto parts and chassis before degreasing, rust removal, phosphating before cleaning; Dredging and cleaning of filters, piston accessories, strainers, etc.

Precision mechanical parts, compressor parts, camera parts, bearings, hardware parts, molds, especially in the railway industry, the degreasing and decontamination of train car air conditioners, and the rust prevention, rust removal and degreasing of various parts of the train locomotive are very suitable.

1. The surrounding environment of the ultrasonic cleaner should be clean, dry and free of strong corrosive gases, and avoid violent vibration.

2. There should be enough space for heat dissipation on the back of the generator. Make sure the machine has good grounding to avoid personal injury accidents.

3. When the ultrasonic cleaner is working, do not immerse your fingers in the cleaning solution.

4. It is strictly forbidden to start the machine under no-load state, and the cleaning liquid must be poured into the cleaning tank according to the liquid level in the instructions for use before starting.

5. The object to be cleaned shall not be in contact with the bottom of the tank, and the workpiece shall be put into the basket for cleaning.

6. The cleaning solution shall not be strong acid or alkaline, and flammable solution shall not be used in the absence of reliable safety measures.

7. The temperature of the cleaning liquid will increase with the continuous working time, and the continuous working time of the cleaning machine should not exceed 8 hours.

8. If it is found that there is water leakage in the cleaning tank, it should be shut down immediately and deactivated, and contact the seller after emptying the cleaning solution. It is not allowed to disassemble the machine without authorization.

Ultrasonic cleaning is the use of ultrasonic cavitation, acceleration and direct flow in the liquid to directly and indirectly effect on the liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning.

(1) Cavitation: Cavitation is the transmission of ultrasonic waves to the liquid in a high-frequency transformation mode of more than 20,000 compressive force and decompression interaction per second. During the action of decompression, the phenomenon of vacuum nucleus bubbles is generated in the liquid, and when the compression force is acted, a strong impact force is generated when the vacuum nucleus bubbles are crushed by pressure, so as to peel off the dirt on the surface of the cleaned object, so as to achieve the purpose of precision cleaning.

In the process of ultrasonic cleaning, the bubbles visible to the naked eye are not vacuum nucleus bubbles, but air bubbles, which inhibit cavitation and reduce the cleaning efficiency. Only when the air bubbles in the liquid are completely removed can the cavitation of the vacuum nucleus bubbles achieve the best effect.

2) Straight inflow effect: The phenomenon of ultrasonic waves flowing in the liquid along the propagation direction of sound is called straight inflow flow. When the intensity of the sound wave is present, the naked eye can see a straight incoming flow, perpendicular to the vibration surface, and the flow velocity is about 10 cms.

Through this direct flow, the micro-oil and dirt on the surface of the cleaned object are stirred, and the cleaning liquid on the surface of the dirt also produces convection, and the dissolved liquid of the dissolved dirt is mixed with the new liquid to speed up the dissolution speed, which plays a great role in the transportation of the dirt.

3) Acceleration: The acceleration produced by the push of liquid particles. For ultrasonic cleaners with high frequency, cavitation is not significant, and the cleaning at this time mainly relies on the acceleration impact particles under the ultrasonic action of liquid particles to carry out ultra-precision cleaning of dirt.

3. The composition of the ultrasonic cleaning machine is mainly composed of two parts: the ultrasonic cleaning tank and the ultrasonic generator.

The ultrasonic cleaning tank is made of high-quality stainless steel with strong elasticity and corrosion resistance, and an ultrasonic transducer oscillator is installed at the bottom; The ultrasonic generator generates high frequency and high pressure, which is conducted to the transducer through the cable connection line, and the transducer and the vibrating plate together generate high-frequency resonance, so that the solvent in the cleaning tank is cleaned by ultrasonic action.

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Jiangsu Jiujiu Jiayi Ultrasonic Technology **** answers for you: ultrasonic cleaning machine has the advantage of good cleaning effect and wide range of applications, so it is welcomed by many enterprises, but when using automatic ultrasonic cleaning machine, you also need to do daily maintenance work, so, how should you do it?

1. Make sure the power supply is used.

When using the automatic ultrasonic cleaning machine, it is necessary to ensure the correct use of the power supply, and choose the power cord and power supply that meet the specifications of the equipment.

3. Add enough cleaning solution.

Since the ultrasonic cleaner needs to add enough cleaning liquid when cleaning, if the cleaning liquid is insufficient, the cleaning equipment will be damaged.

Through the above introduction, I believe that you have an understanding of the daily maintenance of the automatic ultrasonic cleaning machine, and if you want to improve the cleaning efficiency, you must do a good job in daily maintenance.

Clean the ultrasonic cleaning tank first.

Put an appropriate amount of cleaning solution in the ultrasonic cleaning tank.

Place the parts to be cleaned in a basket in the cleaning tank.

The 50Hz commonly used electricity is converted into ultrasonic electrical energy, transmitted to the transducer, and then the ultrasonic transducer converts the high-frequency electrical energy into ultrasonic vibration, which is radiated to the cleaning solution for cleaning.

Remove the parts that have been cleaned.

How ultrasonic cleaners work.

The ultrasonic cleaner converts the sound energy of the power ultrasonic frequency source into mechanical vibration through a transducer, and radiates ultrasonic waves to the cleaning solution in the tank by cleaning the tank wall. Due to the radiation of ultrasonic, the microbubbles in the liquid in the tank can quickly become larger and rupture under the action of sound waves, and the high-intensity shear force generated during rupture acts on various samples, so as to achieve cleaning, extraction, emulsification, accelerated dissolution, crushing, dispersion and other functions.

The workflow of an ultrasonic cleaner.

1) Put the pretreated part of the bridge into the cleaning tank and add an appropriate amount of cleaning solution.

2) Qichang Yedong ultrasonic frequency vibration, control the heating of the equipment, and heat the solution to the appropriate temperature.

3) High-frequency vibration transfers energy into the liquid, forming small bubbles, which will release extremely resistant heat energy and pressure in the process of growing and bursting, thus peeling off the dirt or stains attached to the surface of the object.

4) After the cleaning is completed, the cleaning solution can be filtered or disposed of by filtration or other treatments.

It should be noted that the cleaning effect of the ultrasonic cleaner is related to multiple parameters such as the temperature, cleaning time, frequency and power of the cleaning solution in the cleaning tank, and different cleaning tasks and different components may require different cleaning solution selection and parameter settings.

1. Set reasonable working parameters.

The ultrasonic cleaner needs to set the parameters of frequency, power, temperature and time before working, and these parameters are set to an adjustable state because they can affect the final cleaning effect. As for the exact setting, it needs to be decided according to the object to be cleaned and the main stain.

2. Use the equipment correctly and standardly according to the instructions.

The precautions for using the equipment in the manual must be focused on, which not only affects the warranty, but also affects the life of the equipment and the cleaning effect.

It is forbidden to block the vents on the side of the device. The purpose of the vent is to remove the heat generated when the circuit is working. If it is blocked, the device will stop running due to overheating, which will lead to damage to the line in severe cases.

The items or containers to be washed cannot be placed directly at the bottom of the cleaning tank, and the items can be suspended with a metal basket. If the object to be cleaned is placed at the bottom of the cleaning tank, it will reduce the service life of the oscillator, and in addition to this, it will also affect the cleaning effect.

3. Do the maintenance of the old equipment.

Mechanical equipment has a service life, and a machine that has been used for a few years is definitely not as functional as a newly bought machine. In order to ensure that the equipment is in a good condition, maintenance work is necessary.

Because the ultrasonic cleaner will use liquids during work, it is necessary to ensure that the equipment is clean and dry after the work is completed, especially at the inlet and drain that are easy to be overlooked. Of course, it is not possible to use it for a long time. Therefore, even if the device is not used for a long time, it needs to be taken out and run every once in a while.

If you want to know the principle of automatic ultrasonic cleaner, you must first learn one word, and that is "cavitation effect". That's right, the cavitation effect is closely related to the principle of the ultrasonic cleaner, when the ultrasonic cleaner is working, when a large enough ultrasonic energy is emitted from the liquid, the vibration of the ultrasonic frequency is added to the cleaning liquid, and the inside of the liquid will be utilized and compressed, when the liquid is utilized, bubbles will be generated, and when the liquid is compressed, the bubbles will be compressed, it will be crushed and broken, which occurs the famous "ultrasonic cavitation effect", In fact, the principle of ultrasonic cleaning is to achieve the effect of oil removal and decontamination through cavitation effect.

On the whole, the working principle of the ultrasonic cleaning machine is that the ultrasonic generator emits a high-frequency oscillation signal, and then converts it into high-frequency mechanical oscillation through the transducer and transmits it to the cleaning liquid, so that the liquid flows and produces a large number of bubbles, and these bubbles will cover the surface of the cleaning object, surrounded by layers, and finally after reaching a certain level of air pressure, the bubbles will burst off, so that the stains on the surface of the object will be gradually peeled off.

To what extent is the peeling effect of water molecules** on the stains on the workpiece? It depends on the frequency of the vibrator, and even a small, glasses-washing ultrasonic cleaner can reach more than 20,000 times per second. Although this level of "**" may sound exaggerated, it occurs in subtle ways, and there is no need to worry about damaging anything.

Now we have finally figured out the working principle of the ultrasonic cleaner, it turns out that it is very different from the principle we imagined before, and it does not rely on the so-called vibration to clean, if some people think that the cleaning principle of the ultrasonic cleaner is to rely on vibration to take away pollutants, then you are very wrong!

Introduction: Nowadays, there are more and more industries that use ultrasonic cleaning machines to clean or process workpieces, which is due to its many advantages. Therefore, the high-quality ultrasonic cleaner has also been welcomed by people.

However, many people do not know how to use the ultrasonic cleaner correctly, which leads to damage to the machine, and adds a loss for no reason. So, how should the ultrasonic cleaner be used? The following is a brief introduction to the key points you need to know about the correct use of the device:

1. The concept of ultrasound

Buyers should first understand what ultrasonic is when using ultrasonic, ultrasonic cleaning machine as the name suggests is to use ultrasonic to clean objects, understanding the characteristics of ultrasonic can allow buyers to better use ultrasonic cleaning machine. Moreover, there are tiny particles attached to the workpieces produced by some enterprises, and the ultrasonic cleaner can clean these particles, which is the characteristics of ultrasonic, and understanding ultrasonic can help enterprises better use this cleaning machine.

2. Features of the device

Understanding the characteristics of ultrasonic cleaners can help buyers better use its equipment. Ultrasonic transducers, on the other hand, convert ultrasonic waves into kinetic energy to protect the surface of objects from damage, and can also use a variety of cleaning agents. Understanding these will help buyers to use the ultrasonic cleaner correctly.

If a company wants to use this equipment for production cleaning, then understanding these can help the company improve the efficiency of the operation and improve the cleaning quality of the workpiece.

3. The structure of the equipment

To use a product, you must first understand the composition of the product, and the buyer needs to understand its components and functions when using an ultrasonic cleaner. The ultrasonic cleaner is composed of an ultrasonic cleaning tank and an ultrasonic generator, for the buyer to understand the structure of the machine can help the buyer better understand the machine, if there is a sudden failure can be repaired in time, without delaying the working time.

4. The principle of ultrasonic cleaning machine

Learn about ultrasonic cleaners. The principle can be used as a reference for the purchaser when maintaining, especially the "cavitation" effect. Understanding these not only expands the knowledge of the buyer, but also helps the buyer to be able to "prescribe the right medicine" when buying the equipment in the future, helping the buyer to buy the right machine to understand some of the characteristics of the ultrasonic cleaner in order to better use it, and only by knowing more about the knowledge of the equipment can it be better maintained.

Although the ultrasonic cleaner has a good reputation, if you do not know its relevant knowledge and cannot use it correctly, then it is difficult to ensure its service life. Therefore, it is important to have a general understanding of it before buying it in order to use the device more correctly.