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1. The mold should be registered and received by the production dispatcher to the mold warehouse. Registration content: production order, product number, mold name, collection time, and signature of the recipient.
2. The mold certificate, drawings, mold test certificate, and use files shall be kept by the management personnel of the warehouse.
3. Before the mold is returned to the warehouse, the production dispatcher checks the use of the mold and the production records. It should be responsible for the integrity of the mold. Find the mold that is needed, submit an application for repair, and report to the personnel for repair.
4. If the mold is found to be needed during the production process, the dispatcher will report the mold to the personnel and the mold can only be produced after the mold test is qualified.
5. The mold should be put on the shelves in turn according to the production instruction 1. The returned mold should be placed in its original position.
6. The custodian shall be responsible for the balance of the account, card and object of the mold.
The general ledger, mold certificate, mold test card, samples, and production files are responsible for keeping them, and they should know everything about inventory, receiving, and other molds. Supervise and urge the mold personnel to put the good mold into the warehouse in a timely manner.
7. The custodian should quickly find the mold to be used according to the production order.
8. The custodian shall be responsible for the integrity of the molds in storage, receiving, and returning. There shall be no confusion, loss or damage. It should be strictly implemented in accordance with the management system of the mold. Ensure that the molds taken out of the warehouse are qualified molds that can adapt to large-scale production.
9. The custodian has the right to refuse to go through the warehousing and requisition procedures for those who do not fulfill the regulations.
10. The custodian should actively cooperate with the workshop production, communicate with the dispatcher in a timely manner, understand the production task, and do a good job of serving the front line.
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The main reason why you are not familiar with the mold accessories is that it is recommended that you get familiar with it as soon as possible.
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Mold production should belong to the single-piece small batch production type, with the characteristics of many varieties and small quantities. Production management is rough and easy to mess up.
The solution is:
1. Make a process flow card, a card for a product, and fill in the processing process one by one according to the process order.
2 cards are sequenced together with the product, and each process is completed and signed by the processor and inspector.
3. Set up a special person to make a table according to the production model, go to each process to read the card at a fixed time every day, and report to you if there is any problem.
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Hello, you need a set of production management software in such a situation, and I recommend a software company to you, which has a very good reputation.
Mold Manufacturing Execution Management System Introduction and Function List (E38 for short), Hypertherm Mold Manufacturing Execution Management System, E38 for short, provides a complete and systematic solution and practical tools for mold enterprises to improve their management level, control mold delivery, quality and cost. The scope of e38 includes planning and control management of sales, design, process, production, outsourcing, procurement, quality, warehouse and so on. It also includes project management functions such as project schedule and monitoring management, reminder and monitoring management of key task points of the project process, and handling of abnormal project quality problems.
The automatic scheduling and postponement alarm functions of E38 solve the problem of difficult production planning and scheduling in the workshop. Managers at all levels can not only dynamically and real-time understand who is responsible for the tasks of any mold project, when the plan starts, when it is completed, and the current progress, but also can dynamically and real-time understand the progress status of all processed parts of any mold, such as whether it is currently completed, when the plan is completed, how the current design is prepared, how is the process prepared, when the outsourcing is sent, when is it sent back, when the material is ordered, when the plan is arriving, whether it is warehousing, etc. The alarm and reminder function of the e38 touches almost every stage and aspect of the mold making process.
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This is a common situation in the mold workshop, and the processing information is not communicated smoothly, resulting in the inability to reflect to the production management personnel in time. This requires the management personnel to fill in the first form carefully for each operator, and track the progress of the mold parts through the first table.
Of course, a large mold factory will produce a lot of ** tables a day, and a ** table may have multiple processing records, how to screen the desired information in time? Are the records of these tables going according to plan? These two problems are more convenient to solve with software, but there is a premise that your factory can strictly require workers to enter working hours carefully (whether it is with the help of software or not, when there is no software, enter carefully on the paper ** form, and you can also enter it in the software carefully after using the software).
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Find a mold master to ask. On the other hand, only by mastering the processing technology of mold accessories can we know the processing time, the main components of each set of molds are arranged first, and then the personnel of the machining center are used to control and arrange.
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Hello, I work as an assistant manager in a plastic mold factory, and I happen to be in charge of this part. My actual situation here is that first of all, there must be a reasonable and comprehensive schedule, and then everyone follows the schedule, the production management has the fitter, the mechanic, the three plus a team leader who is responsible for the outgoing and materials, and the production management collects information in real time every day and feeds back to the team leader to update the schedule and do coordination and early warning. Then the team leader of each unit is responsible for arranging the order of their own sections according to the schedule of production management, and has the ability to give early warning.
The fitter master should also understand the progress of his own mold, and should also put forward the delay to the supervisor and the production manager. Every morning there is a progress meeting including the day and night shift supervisor, the progress is reported by the production management, the units confirm the production management report, and the supervisor decides to solve the problem. The production schedule must be reasonable, the machine and manpower should be considered, as well as the urgent parts to repair the mold, and not too much pressure on the site.
The stations must be well connected with each other, and the mold kernel CNC has no electrodes, and the discharge can only stare dryly. The parts have been processed, the mold base has not returned to the factory, and the fitter has no choice. Production management is a very complex system engineering, what you need is some capable and responsible cadres and employees, to have the corresponding rules and regulations, incentive system and the ability to resolutely implement the determination, this thing is not completely dependent on you can be completed, or to rely on all colleagues.
In response to the problem you said, the parts control is more chaotic, I don't know if the processing is **, I will give you a sharp point: call those raw pipes to the scene!! You don't want to sit in your office and look at it all the time!!
After reading it, if you still don't know in**, you come to me!! Don't believe in ERP, ERP is also to be done by people, and as a result, you still can't see anything!!
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I don't know if your factory is in**.
Su Xichang area words.
There is a Hypertherm software in Wuxi, which specializes in mold ERP, and its practicability is no worse than that of those large manufacturers, and the price is much cheaper.
You can get in touch and take a look.
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