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The winding data of the welding machine is calculated according to the design requirements of the welding machine and the welding process parameters. The winding data of the welding machine includes the number of turns of the coil, the wire diameter, the winding method, etc.
First of all, the data of the winding of the welding machine needs to determine the number of turns of the coil according to the power and working voltage of the welding machine. Generally speaking, the more power the welder, the more turns the coil has. The number of turns can be calculated using the following formula:
n = (v × 10^8) / (4 × f × b × a)
Where, N represents the number of turns of the coil, V represents the working voltage of the welding machine, F represents the working frequency of the welding machine, B represents the magnetic induction intensity of the coil, and A represents the cross-sectional area of the coil.
Secondly, the data of the winding of the welding machine also needs to consider the selection of wire diameter. The selection of wire diameter needs to be determined according to the power and current density of the welding machine. Generally speaking, the greater the power of the welder, the thicker the wire diameter. The wire diameter can be calculated using the following formula:
d = √(p / (k × i))
where D represents the wire diameter, P represents the power of the welding machine, K represents the current density, and I represents the current.
Finally, the winding data of the welding machine also needs to determine the winding method. Common winding methods include single-layer winding and multi-layer winding. Single-layer winding is suitable for electric welding machines with less power, and multi-layer winding is suitable for electric welding machines with higher power.
The choice of winding method needs to be determined according to the power of the welding machine and the size of the coil.
To sum up, the data of the winding of the electric welding machine is calculated according to the design requirements of the electric welding machine and the welding process parameters. By reasonably selecting the number of turns, wire diameter and winding method of the coil, the efficiency and performance of the welding machine can be improved.
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Magnetic flux density x core cross-sectional area x 10 minus 8 power.
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Pro, primary 220V, 380V (220 160) Turns: 266 (154 112) Secondary voltage is divided into 50V, 60V, 70V (50 10 10) Turns: 51 (37 7 7) Primary 220V wire diameter:
7×2。2 5 2 (160V) Secondary Wire Diameter: 8 Copper wires are wound side by side and above according to 13kw data.
Core area:. 5 square centimeters, it seems that the power should be 10kw, according to the data on the manual, the core area is 65 square centimeters, and the 220V voltage is only 10kw. It can be calculated according to the transformer, and the number of turns per volt can be calculated according to the permeability of the core (between 6000 and 12000 gauss) and the cross-sectional area of the core column (c), and the permeability of the core is conservatively selected when the permeability is 10000 gauss
n 45 s (n turns per volt, s core column cross-sectional area) to calculate the secondary winding, taking into account the leakage inductance and copper loss, the number of turns with a margin of 5% must be added.
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The secondary voltage is divided into 50V, 60V, 70V (50 10 10) turns: 51 (37 7 7).
Wire diameter of primary 220V: 7
Secondary wire diameter: 8 in parallel.
The above is the data by 13kw, copper wire.
Core area: square centimeters, it seems that the power should be 10kw, according to the data on the manual, the core area is 65 square centimeters, and the voltage of 220V is only 10kw.
It can be calculated according to the formula of transformer, and the number of turns per volt can be calculated according to the permeability of the core (between 6000 and 12000 gauss) and the cross-sectional area of the core column (c), and the permeability of the core is conservatively selected when the permeability is 10000 gauss
n=45/s
n turns per volt, s core column cross-sectional area).
When calculating the secondary winding, the number of turns of the margin of 5% must be increased to account for leakage inductance and copper loss.
The purpose of using the high-temperature arc generated by the positive and negative electrodes when the instantaneous short circuit melts the solder and the welded material on the electrode to combine the contacted objects. Its structure is very simple, it is a high-power transformer.
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My welding machine is a 50 core, that is, an 8mx6m core, how many turns do you have to circle at the primary 220v.
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Use vernier calipers to measure the diameter d of the cross-section of the welding wire, and calculate the cross-sectional area of the copper wire according to the area formula of the circle = , and then you can know the conductivity of the welding wire.
The specifications and models of commonly used welding machine cables are 16 square meters, 25 square meters, 35 square meters, 50 square meters, 70 square meters, 95 square meters, 120 square meters, etc.
The structure of the welding machine cable is a single core, generally a number of copper wires to form a copper wire group, and a multiple group of copper wires to form the conductor part of the welding machine cable, so the YH cable body is thicker, and there are hundreds of copper wires. The surrounding area of the copper wires is insulated with a layer of heat-resistant polyester film. The insulation layer is generally pure natural rubber, and the copper wire is oxygen-free copper, so as to ensure the good conductivity of the wire core and the safety of the cable.
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Use vernier calipers to measure the diameter of the cross section of the welding wire and calculate the cross-sectional area of the copper wire, and then you can know the conductivity of the welding wire.
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Square. It's about 100 square meters, and the line is generally 150 square meters.
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With the area formula of the circle. Know the diameter to find the area.
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It can be calculated according to the formula of transformer, and the number of turns per volt can be calculated according to the permeability of the core (between 6000 and 12000 gauss) and the cross-sectional area of the core column (c), and the permeability of the core is conservatively selected when the permeability is 10000 gauss
n=45/s
n turns per volt, s core column cross-sectional area).
When calculating the secondary winding, the number of turns of the margin of 5% must be increased to account for leakage inductance and copper loss.
Current calculation: i p u
p power in w, u voltage).
Wire diameter calculation: D root number (i δ).
d Wire diameter, δ current density of copper wire, selected per square, generally according to selection).
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Answer: The formula is u= b s n
U: Phase voltage 220V
is constant. f Voltage frequency.
b Magnetic induction intensity (generally the number of stoves is 1 2 1 3 bs can be hidden) n line blind comic turns number.
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Copper wire-BX6-400 (2009).
Sheet gauge 50x200mm 50x110mm Stack thickness: 90mm
Piece weight, column piece, insert piece, total pound.
Material: B50A80-new film (4 pieces of one piece).
Wire Gauge Beginning: Beginning: Times.
Line weight: Initial catty, initial catty, total catty (net).
Coil skeleton + ventilation strip Chu Jin Chu Jin.
Material: F grade - wire-coated copper wire.
Wound insulating board 52x147mm 93x147mm thick Bottom pad: 59x110mm
Wood mold ventilation strip fan FZY-150mm AC220V 50HZ requires the fan to be installed on the side).
Switch KDH-2-8-40A
Clamp (static iron) Angle iron: 40x40x210mm
Power supply: AC220V, 380V, 50Hz
The ratio of the number of turns to the coefficient is ac380v=236 60 ac220v=142 38
Packing box (outside) 630x430x715mm (outside wooden box) Dimensions: 560x365x635mm
Net weight of finished products. Number of turns: F 220V 380V
200v 380v
Remarks: Copper Wire - Iron Case BX6-400 (2009).
Test result: AC380V
i2:105a-220a
ac220v
i2:65a-200a
Temperature rise result: (embedding method).
ac380v
i2:a i1:a t1:℃ ta:℃ x=22%
Peak: K at 40:
Peak: K at 40:
Peak: K 40 at Peak:
Piece: Fan: The fan is required to be installed on the side.
Temperature rise result: (embedding method).
ac220v
i2:a i1:a t1:℃ ta:℃ x=16%
Peak: K at 40:
Peak: K at 40:
Peak: K 40 at Peak:
Piece: Fan: The fan is required to be installed on the side.
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