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The equipment maintenance management scheme generally includes the following aspects:
1. Equipment ledger management. Management of equipment name, specifications, parameters, department, location, etc.
2. Equipment inspection management. The equipment has daily routine management, a fixed cycle of mid-term management, and an annual inspection management; Set the date and schedule and assign personnel and tasks through information technology; And record the time of the employee, the completion of the work, etc.
3. Fault repair. After the equipment fails, it should be repaired; After the repair is reported, it needs to be repaired by designated personnel; The maintenance process needs to be recorded in a self-recorded specification; After the repair is completed, it needs to be approved whether it is qualified or unqualified.
4. Management of spare parts. Inventory management, warehousing, application, delivery and other aspects of spare parts management.
5. Data report, data analysis. Statistical analysis of faults, statistical analysis of personnel man-hours, and the production of various other reports.
6. Personnel management. Add accounts, permission configurations, organizational structures, and more.
7. Equipment operation status monitoring. Through the Internet of Things technology, various parameters such as current, voltage and so on are monitored during the operation of the equipment.
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The maintenance work of the equipment is divided into two categories: routine maintenance and regular maintenance.
One. Routine maintenance of equipment.
The daily maintenance of the equipment includes two types of maintenance: maintenance per shift and maintenance after week, which are carried out by the operator.
1.The maintenance of each shift requires the operator to do the following in each shift
2) Check the equipment according to the requirements of the "daily inspection and maintenance card", and record it, and confirm that the equipment is normal before using the equipment.
3) The operation of the equipment should be strictly in accordance with the operating procedures, the correct use of the equipment, and the observation of its operation.
4) Problems in the operation of the equipment should be dealt with in a timely manner, and the fault that the operator can not eliminate should be notified to the maintenance branch, and the branch is responsible for making equipment maintenance records and arranging timely maintenance.
2.The main requirements for week unmaintained:
The operator spends 1-2 hours before the week and holidays to clean, wipe and lubricate the equipment thoroughly, and set it up.
Prepare for maintenance of the "four requirements" for inspection and evaluation.
Daily maintenance is the basic work of equipment maintenance, and the responsible person of the production equipment department and the equipment user unit is responsible for the requirements of the daily maintenance system.
Earnestly supervise and urge implementation.
Two. Regular maintenance of the equipment.
1.Level 1 maintenance of the equipment.
The first-level maintenance of the equipment is mainly based on the operator, and the maintenance personnel cooperate, respectively, according to the "May 1st" and "Eleventh"."The three holidays of the Spring Festival will maintain the equipment of the whole plant.
2.Level 2 maintenance of equipment.
The secondary maintenance of the equipment is mainly based on maintenance personnel, with the cooperation of the operator, and the maintenance of some equipment in the whole plant is carried out every year in combination with the accuracy of the equipment cycle accuracy inspection.
3.Implement mandatory maintenance and record for the failure of the equipment in the daily and periodic spot checks.
4.equipment to proceed.
After the first and second level maintenance, it is required to meet the equipment integrity standard, and carry out inspection and acceptance.
5.At the beginning of the year, each branch formulated the equipment of its own branch according to the operation accuracy of the equipment.
First, two equipment maintenance plan, and reported to the production equipment section, the production equipment section unified summary and distribution to the units, each unit according to the production situation to organize the implementation, the completion of the plan before the 5th of each month reported to the production equipment section.
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1. For Class A equipment, according to the requirements of the owners' committee, the property service plan, and the project electrician tour to manage the equipment.
2. The electrician of the project must undergo professional training, be familiar with the performance, characteristics and operating procedures of the management, and operate after passing the assessment.
3. The project electrician shall operate and inspect the equipment according to the job responsibilities and operation procedures, and carefully make operation records.
4. According to the relevant system of operation management, the electrician of the project shall inspect and supervise the operation of the equipment operation personnel every month, check the operation status of the equipment, pay attention to the safety, rationality and economy of the equipment operation, check the operation and maintenance records, sign the relevant records after the inspection, and correct the problems in a timely manner.
Maintenance of equipment and facilities:
1. The electrician is responsible for the maintenance of the equipment and facilities under his jurisdiction, and the project director coordinates the project supervisor to organize the maintenance of the project.
2. The maintenance of equipment and facilities is divided into three levels: daily maintenance, regular maintenance and annual inspection and maintenance.
1) Daily maintenance is mainly for patrol inspection and cleaning; The main work of regular maintenance is to check the performance status and plan the content of performance repair; The annual inspection and maintenance is mainly to make a comprehensive adjustment to the equipment.
2) Daily maintenance is usually operated by the equipment, the electrician on duty is responsible, the regular maintenance is arranged by the supervisor, the electrician on duty cooperates, and some equipment is carried out by an external professional company.
3) The maintenance work is specified by various types of equipment, and each equipment subjectively makes annual and monthly maintenance plans according to the regulations and combined with the specific technical conditions of the equipment, which is implemented after approval by the company's leaders.
4) The annual inspection and maintenance of the equipment shall be implemented by the entrusted annual inspection unit. Report in writing to the company after the maintenance is completed.
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1. Equipment ledger management.
2. Equipment inspection management.
3. Equipment maintenance management.
4. Fault repair management.
5. Spare parts management.
6. Data report management.
7. Equipment operation monitoring and management.
8. Personnel management.
9. Equipment knowledge base management.
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According to the fifth equipment maintenance regulations of the "equipment management system":
Article 22 The equipment supervisor prepares a half-year plan for equipment inspection and maintenance, fills in the "half-year equipment maintenance plan", and submits it to the department manager for review and approval.
Article 23 The manager of the engineering department reviews the plan and submits it to the general manager, and approves the implementation of the half-year equipment maintenance plan of the engineering department.
Article 24 equipment management personnel prepare the maintenance list "monthly equipment maintenance schedule", and according to the content of the monthly schedule, fill in the "maintenance application form" one by one, and fill in the "stop notice" when a certain part of the power outage, water and gas is required during maintenance and maintenance.
Article 25 The "monthly equipment maintenance plan", "maintenance application form" and "stop notice" filled in by the personnel on duty shall be reported to the department manager, signed and executed.
Article 26 The personnel on duty shall issue the "equipment-level maintenance task list" according to the approved monthly maintenance plan, fill in the "content and requirements" column in the task list, and arrange specific personnel to be responsible for the implementation.
Article 27 Register the dispatch project and time in the "maintenance worker's record book".
Maintenance content: first-level maintenance.
1. Inspect, clean and adjust the electrical control parts; Thoroughly clean and wipe the exterior of the device and inspect the inside of the device.
2. Inspect and adjust the parts of each operation and transmission mechanism; Check the oil pump, dredge the oil circuit, check the oil quality and oil quantity of the oil tank.
3. Clean or replace the stained felt and oil line, and remove the burrs of each movable surface; inspect and adjust the indicating instruments and safety protection devices; If hidden faults and abnormalities are found, they should be eliminated, and leakage phenomena should be eliminated.
Level 2 maintenance. 1. Mainly repair or replace the wear and damage of the vulnerable parts of the equipment. The secondary maintenance should complete all the work of the primary maintenance, and it is also required that all the lubricating parts be cleaned, and the lubricating oil quality should be checked in combination with the oil change cycle, and the oil should be cleaned and changed.
2. Check the dynamic technical condition and main accuracy of the equipment (noise, vibration, temperature rise, oil pressure, ripple, surface roughness, etc.), adjust the installation level, replace or repair parts, scrape and grind the worn movable guide rail surface, repair the deterioration of the adjustment accuracy, calibrate the machine-installed instrument, repair the safety device, clean or replace the motor bearing, measure the insulation resistance, etc.
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The plan is as follows: Article 1: the management of mechanical and electrical equipment should rely on scientific and technological progress to promote the development of production, and adhere to the combination of manufacturing and use;
Article 2: The main task of the equipment management department is to carry out comprehensive management of mechanical and electrical equipment, give full play to the efficiency of the equipment, and conduct business guidance and supervision and inspection of the equipment use department;
Article 3: The equipment use department should conscientiously implement the policies and regulations related to equipment management, do a good job in the basic work of equipment management, and the equipment integrity rate should be true and meet the standards, and actively do a good job in the use and maintenance of equipment;
Article 4: Actively adopt new equipment and advanced equipment management methods, and continuously improve the level of equipment grade and technical equipment;
Article 5: The planning, installation and commissioning of the equipment shall continue to be carried out according to the documents;
Article 6: self-made equipment should organize the review of production management and use personnel;
Article 7: Do a good job in the manufacturing of equipment in strict accordance with the design plan, and have complete technical data archives, otherwise it shall not be accepted;
Article 8: The equipment user unit must establish and improve the procedures and post responsibility system, so as to make reasonable use of equipment, ensure the safe operation of Jianchaiye, and strictly implement the system of assigning people and machines and holding a certificate of respect.
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Just arrange 1 student who knows a little bit to maintain it? Check and check for a week or half a month, and maintain the system to kill and disinfect the virus, and remove the junk software. The dust is clear, so the machine is relatively stable, and there are so many machines that are turned on, the temperature is relatively high, and the air conditioner or fan is turned on.
In case the hardware is unstable.
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For maintenance, it is recommended to clean and back up every day!
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Check the equipment every day, including the operating status and the surrounding environment (such as whether there is a hidden danger of water leakage between the equipment and damage to the equipment, etc.);
Regular inspection and maintenance according to operating procedures;
Establish an equipment maintenance work log to record the time and details of each inspection and maintenance;
I don't know what kind of equipment you are talking about, the requirements for maintenance and overhaul of each equipment are different, but as long as you are careful and responsible, there will be no major problems.
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1.Equipment maintenance and management should be responsible for a special person.
2.Equipment maintenance should be carried out periodically.
3.Inspect the equipment regularly.
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