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It is possible to weld about 1 mm of thin iron sheet by spot welding method of the general two-protection welding machine, and it is somewhat difficult to thin it, and the thin material can only be welded mainly by spot welding, and continuous welding is not possible.
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The principle of the second welding is that the welding wire and the weldment are used as two electrodes to generate an electric arc, and the heat of the arc is used to melt the metal, and carbon dioxide gas is used as the shielding gas to protect the arc and the molten pool, so as to obtain a good welding joint.
1. The full name of the second protection welding is: carbon dioxide gas shielded welding, which is a welding method.
2. This welding method has become one of the most important welding methods for ferrous metal materials.
3. Features: 1) Low welding cost. Its cost is only 40 50% of submerged arc welding and electrode arc welding.
2) High production efficiency. Its productivity is 1 4 times that of electrode arc welding.
3) Easy to operate. Open arc, no limit to the thickness of the workpiece, can be welded in all positions and can be welded downward.
4) High crack resistance of welds. The weld is low in hydrogen and also has less nitrogen.
5) The deformation after welding is small. The angular deformation is 5 thousandths, and the unevenness is only three thousandths.
6) Small welding spatter. Welding spatter can be reduced when ultra-low carbon alloy or flux-cored wires are used, or AR is added to CO2.
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Second, welding. The machine is mainly used for low-carbon steel, low-alloy high-strength steel, with high welding productivity, and can be used for welding thin plates and medium and heavy plates.
The second welding machine is composed of transformers, control circuit boards, switches, frames, etc., as well as auxiliary equipment such as carbon dioxide cylinders, wire racks, and wire feeders. **The transformer of the second welding machine, due to the large welding current, generally has hundreds of amperes, so its wire is very thick, most of them are copper coils, and there are also aluminum coils.
Extended information: Features of the second welding machine:
1. Simple operation, easy arc initiation, and stable arc.
2. The voltage and current adjustment range is large, and the penetration depth and weld are easy to control.
Welding quality. Well, the weld has good crack resistance, beautiful forming, small weldment deformation, and no slag removal is required after welding.
4. High efficiency, better than manual.
Arc welding. The production efficiency is increased several times.
5. The power consumption is small and the use cost is low.
6. Mostly use fan forced cooling, strong heat dissipation, generally overload protection, overvoltage, undervoltage protection, phase loss protection, output overcurrent protection, etc., many of them use IGBT inverter technology, stable performance.
7. Easy to adjust, by adjusting the wire feeding speed, etc., it can realize continuous welding, spot welding, gap spot welding, self-locking welding, etc., which is a multi-functional welding equipment.
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Summary. Hello, the difference between electric welding and secondary welding: 1. **Different:
The second guarantee welding wire is 8 yuan a kilogram, and the welding rod is 6 yuan a kilogram; 2. The loss is different: the heat input of the second guarantee welding is small, that is, the electricity is less, the inverter welding machine is more energy-saving, and the electric welding is more power-consuming; 3. The efficiency is different: the second welding does not need to dry the welding rod, no need to change the welding rod, no need to knock the welding slag, and the electric welding has to be done; 3. The speed is different:
Second, welding is three times that of electric welding. In addition, welding methods are usually divided into three types: fusion welding, pressure welding and brazing according to the different heating and pressurization conditions during welding.
What is the difference between electric welding and secondary welding?
Hello, the difference between electric welding and secondary welding: 1. **Different: the second welding wire is 8 yuan a kilogram, and the welding rod is 6 yuan a kilogram; 2. The loss is different
The heat input of the second welding is small, that is, the cost of electricity is less, the inverter welding machine is more energy-saving, and the electric welding is more power-consuming; 3. The efficiency is different: the second welding does not need to dry the welding rod, no need to change the welding rod, no need to knock the welding slag, and the electric welding has to be done; 3. The speed is different: the second guarantee welding is three times that of electric welding.
In addition, welding methods are usually divided into three types: fusion welding, pressure welding and brazing according to the different heating and pressurization conditions during welding.
Hope mine is useful to you, thanks.
2. Advantages and disadvantages of welding and electric welding.
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Just looking at the welding surface must be a second welding, relatively smooth, mainly depends on the operator's technology and parameter adjustment.
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Hello, the difference between the gasless secondary welding machine and the gas secondary welding machine is mainly that they work differently. Gasless welding machine is a kind of resistance welding technology, it achieves welding through the resistance heat key effect, its working principle is to pass the current through the welding part, and the heat generated makes the metal of the welding part melt to form a tight joint. The gas welding machine is a kind of gas shielded welding technology, which adds a certain amount of gas protection to the molten pool by melting the molten pool of metal materials and traveling in the molten pool to prevent the metal materials in the molten pool from being oxidized in the air, so as to form a tight joint.
In general, the main difference between the gasless secondary welding machine and the gas secondary welding machine is that their working principles are different, the gasless secondary welding machine is welded through the resistive thermal effect, while the gas secondary welding machine is welded through gas shielded welding technology. In addition, there are some other districts and towns of the gasless second welding machine and the gas second welding machine, such as the welding efficiency of the gasless second welding machine is higher, and the welding quality of the gas second welding machine is higher, therefore, when choosing the gasless two welding machine and the gas two welding machine, the appropriate welding technology should be selected according to the actual situation.
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<>1. Stainless steel. It represents more than a hundred industrial stainless steels, each of which has been developed to have good performance in its specific application area. The corrosion resistance of magnetic rust steels decreases with increasing carbon content, and as a result, most stainless steels have a lower carbon content.
2. Iron. Iron is a chemical element with atomic number 26, which is located in the 4th period of the periodic table of chemical elements and is a representative of the iron element. is the most commonly used metal. It is a type of transition metal and is the second most abundant metallic element in the earth's crust.
3. Aluminum. Silvery-white light metal. Malleable. Products are often made in sticks, sheets, foils, powders, bands, and filaments. In humid air, it can form an oxide film to prevent metal corrosion.
4. Copper. It is also one of the earliest metals discovered by human beings, and it is a metal widely used by human beings, which belongs to heavy metals. Copper is the earliest metal used by humans. As early as prehistoric times, people began to mine open-pit copper mines.
5. Carbon steel. It is the earliest and largest basic material used in modern industry. While striving to increase the output of low-alloy high-strength steel and alloy steel, the world's industrial countries also pay great attention to improving the quality of carbon steel and expanding the variety and scope of use.
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Electrode arc welding has the following characteristics:
1.The equipment is simple, flexible and adaptable.
2.The assembly requirements of the welded head are low.
3.Wide range of weldable metal materials. It is widely used in the welding of low-carbon steel and low-alloy structural steel.
4.Welding productivity is low and labor intensive.
5.The weld quality is highly dependent. It depends heavily on the welder's operational skills and on-site performance.
The characteristics of the second welding are as follows:
Pros:1High productivity. 2-4 times higher than manual welding.
2.Welding into the knowledge of the low cost. Only 40-50% of hand welding3The welding deformation is small. Due to the concentrated arc heating, the heating area of the weldment is small, and the carbon dioxide gas flow has a strong cooling effect, so the welding deformation is small.
4.High welding quality. It is less sensitive to rust and has good crack resistance.
5.Wide range of adaptation. It can be welded for thin, medium and even thick plates.
6.Easy to operate. No slag removal is required after welding; It is conducive to the realization of mechanized and automated welding.
Cons: 1The spatter rate is large, and the weld surface is poorly formed.
2.Welding equipment is more complex.
3.The wind resistance is poor, which brings certain difficulties to the field operation to slow combustion.
4.Non-ferrous metals that are susceptible to oxidation cannot be welded.
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All the same, you can use a variety of gases.
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Summary. Hello, the difference between the self-protection welding machine and the second protection welding machine is that the second protection welding can be used with cored wire and solid welding wire, and the self-protection can only be used with cored welding wire, and the pharmaceutical welding wire is much more expensive than the welding rod.
What is the difference between a self-protection welding machine and a secondary protection welding machine?
Hello, the difference between the self-protection welding machine and the second protection welding machine is that the second protection welding can be used with cored wire and solid welding wire, and the self-protection can only be used with cored welding wire, and the pharmaceutical welding wire is much more expensive than the welding rod.
Pro, so the cost of the self-protection welding machine will be higher in comparison, the second welding process is suitable for low-carbon steel and low-alloy high-strength steel various large-scale steel structure engineering welding, its welding productivity is high, crack resistance is good, welding deformation is small, the range of deformation is large, and the welding of thin plates and medium and heavy plates can be carried out
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