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The production and processing of stainless steel words need to go through a number of strict processes, and its production is more difficult in metal words. First of all, the stainless steel word is to be cut, combined with wire cutting, laser cutting and water cutting. Then weld with a welding torch, then grind and wrap the edge, and at this point the glyph is basically out.
Finally, it is polished to obtain a smooth surface and a mirror-like luster. It can be said that this is a meticulous process, and the good and bad of stainless steel characters are closely related to the production process and experience. But its metallic feel and high-grade color are incomparable to many metal words.
Stainless steel words are made of stainless steel as materials, through cutting, grinding, edging, polishing and other processes. It is mainly used for indoor and outdoor applications of signboards, image walls, various identification signs, building reminder signs, various high-end brand logos, and a large number of modern office logos.
The production and installation of stainless steel characters also have many characteristics: high difficulty, not easy to glue, and difficult to grasp the neatness. Its installation is attached to the wall installation, there are also stainless steel words off the wall installation, LED lights are added later, and stainless steel words production and installation also need to cooperate with other processes, so its production and installation process is more complex and difficult to do.
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The production of stainless steel word signs is widely used in the production of advertising words, and her application has largely solved the problem of excessive flatness of advertising words, and gives people more three-dimensional effects. Although the texture of the stainless steel word sign is inferior to that of gold, her texture is similar to that of gold, which greatly reduces the cost while also showing the feeling of gold. The production process of stainless steel word signs is more complex, and it is made by laser cutting board forming, surface concave and convex treatment, metal edging, surface spraying paint, oven baking paint, surface detail treatment, stainless steel word fixing and other processes.
Generally, in outdoor advertising, stainless steel words are widely used, such as Walker's automobile factory advertising words, which are placed at the top of the automobile plant, and the quality of stainless steel words is used. Stainless steel word sign compared to titanium words, there is no strong gold feeling, however, stainless steel words are more durable than titanium words, because her whole body is quality, and titanium words are only sprayed through the surface of a layer of titanium, so, over time, her color will not change much, and titanium words are inferior. (Wujiang Jingdiao logo).
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The stamping method can be used, and it is necessary to first engrave a model with a character, and then use the forging power of the machine to shoot it.
Another method is etching, which is to obtain a text or pattern effect through chemical processing.
Generally, you can't use sharp tools to engrave, because stainless steel is an alloy, and the hardness itself is very large, and less metal can be engraved on it.
Ordinary stainless steel is generally not resistant to chemical media, while acid-resistant steel is generally stainless steel. The term "stainless steel" does not simply refer to one type of stainless steel, but to more than a hundred industrial stainless steels, each developed with good performance in its specific application area.
The key to success is to first understand the use and then determine the right steel grade. There are usually only six types of steel that are relevant to the construction of buildings. They all contain 17-22% chromium, and the better steel grades also contain nickel.
The addition of molybdenum can further improve atmospheric corrosivity, especially resistance to chloride-containing atmospheres.
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There are two kinds of stainless steel word installations: open nails and hidden nails
The nail method is to weld the word edge on the hanging piece, mark the corresponding place in the hanging position, remove the word, drill the hole with a drill, fix it with self-tapping wire or wood screws, and the conditional customers can also print a one-to-one drawing, according to the drawing mask installation, such an installation method is relatively easy, and it is not easy to make mistakes during installation.
The hidden nail method is to drill holes in the copper edge strip of the word, and the word drilled hole is planned and marked on the signboard surface, the word is removed, and the 5cmx8cm wooden block is nailed on the signboard surface of the mark, and then the word is fixed on the wooden block. In addition, it can be fixed with glass glue. This kind of installation method is relatively professional, and customers who have not done installation have a higher installation risk.
The best way is to find a professional installation team for installation, the word is beautiful, if because of the installation of problems, affect the appearance, the gain outweighs the loss!
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On this subject, the following:
First of all, stainless steel characters are made of stainless steel plates through cutting, grinding, polishing and other processes. According to different classification methods, stainless steel words can be classified differently. From the different appearances, it can be divided into:
Brushed stainless steel lettering, glossy stainless steel lettering and brushed stainless steel. From the production process, it can be divided into: Seiko practice and conventional practice.
In terms of material, it is divided into 304 stainless steel words and 201 stainless steel words, and the following is to share with you the production and installation process of stainless steel words.
Stainless steel characters are widely used, mainly used for factory gate signs, image walls, various identification signs, building reminder signs, and other high-end brand logos for indoor and outdoor applications, and a large number of modern office logos.
There are two kinds of stainless steel word production methods: Seiko and ordinary methods, and different methods are mainly aimed at font size, difficulty and special requirements of customers. The common practice is argon welding, which is firmly welded and suitable for medium and large metal characters. The stainless steel character of Seiko method is characterized by seamless welding, and the appearance has no solder joints, which ensures the integrity of the surface appearance.
The process is to cut out the stainless steel material, then argon welding or laser welding, and then grinding and polishing.
Stainless steel word mounting.
The production and installation of stainless steel characters also have many characteristics: high difficulty, neatness is difficult to grasp, and it is not easy to bond. Its installation is sub-attached to the wall installation, there is also stainless steel wall installation, LED luminous lamps are added, and stainless steel word production and installation also need to cooperate with other processes, so its production and installation process is more complicated.
The first method is that the foam filling concealment installation method is a very demanding installation method with no glue and screws on the edges of the installation method that affect the effect of the word. Fill the back of the copper word (hollow) with foam, glue it with glue at the same time, and become solid after filling the metal word, and finally paste it with glue on the substrate material, and use high-strength glue to properly dot the glass glue on the back.
The second method is: screw punching hole installation This installation method needs to leave a small punch foot around the edge of the word, put the word according to the position, make a mark on the extension around the word, and then move the word away, punch the hole with a percussion drill, bury the expansion bolt, and then put the word in the original position, and reinforce it with a screw or nut.
The third is: three-dimensional protruding installation means that the metal word and the bottom plate have a certain distance, and the leg needs to be left at the edge of the metal word in advance, which is also a punch installation.
The above method is the stainless steel word installation method.
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Take glue, use pendants, weld, and set according to the bottom plate.
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Electric welding can also be used for glass glue, and rivets can also be used for wall holes
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One-step method: that is, the electric furnace smelts stainless steel in one step. Due to the strict requirements of the one-step method on raw materials (stainless steel scrap, low-carbon ferrochrome and chromium metal), the consumption of raw materials and energy medium in the production is high, the cost is high, the smelting cycle is long, the productivity is low, the product variety is less, the quality is poor, the lining life is short, and the refractory consumption is high, so this method is rarely used to produce stainless steel.
In 1965 and 1968, the two-step method was developed with the creation of VOD and AOD refining units, which played a decisive role in the transformation of the stainless steel production process. The former is vacuum oxygen blowing decarburization, and the latter is decarburized by diluting the gas with argon and nitrogen. Combining either of these two refining facilities with an electric furnace results in a two-step production process for stainless steel.
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Answer: Hello, stainless steel is a kind of alloy steel, its main components are chromium, nickel, titanium, molybdenum, etc., and the content of various elements is different according to different uses. It is smelted by an electric arc furnace --- refined outside the furnace.
Ask a little more carefully!
I want a processing step!
2.Started to produce stainless steel pipes, production process:
Round tube blank - heating - perforation - three-roll oblique rolling, continuous rolling or extrusion - de-pipe - sizing (or reducing diameter) - cooling - embryo tube - straightening - hydrostatic test (or flaw detection) - marking.
3.The rolling method of cold drawing (rolling) of stainless steel pipes is more complex than that of hot rolling, in which the first three steps of the production process of cold and hot rolled steel pipes are basically the same, and there are differences from the fourth step.
4.The round tube blank is annealed after being hollowed. Next, the stainless steel pipes are pickled with a specific acidic liquid. After pickling, it is then oiled, followed by multiple cold drawing (cold rolling) and then the billet tube is subjected to special heat treatment.
5.After the stainless steel pipe is straightened, it is sent by the conveyor belt to the metal flaw detector for in-tube flaw detection, and the purpose of this step is to detect whether there are cracks, bubbles and other defects inside the stainless steel pipe.
6.Finally, after the quality is up to standard, the stainless steel pipe can be sprayed with the production number, batch number, specifications, etc.
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Stainless steel is often divided into martensitic steel, ferritic steel, austenitic steel, austenitic-ferritic (duplex) stainless steel and precipitation hardening stainless steel according to the microstructure. In addition, it can be divided into chromium stainless steel, chromium-nickel stainless steel and chromium-manganese-nitrogen stainless steel according to the composition.
It is mainly made by doping chromium, nickel, manganese titanium and other elements during smelting, and controlling the annealing temperature and other processes.
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One of the commonly used stainless steel grades: CR18Ni9Ti, that is, it contains 18% chromium, 9% nickel, and about 1% titanium, and the rest is mainly iron. Stainless steel belongs to high-alloy steels.
High-chromium and high-nickel stainless steel has the characteristics of not being magnetized (magnets cannot attract), high toughness, high strength, but poor hardness. The common foreign grade of so-called 304 stainless steel belongs to this category.
Stainless steel also has nickel-free chromium stainless steel, which generally contains about 15% chromium, such as 1Cr15. This kind of stainless steel, the corrosion resistance is a little worse, it has magnetizing characteristics, and it will be attracted to magnets, but it is lower.
As for how stainless steel is smelted, you ask me, and it is recommended to consult a metallurgical professional on this question. I'm a ...... who does mechanical design and machiningHowever, metallurgy must be smelting, and then make pre-factory heat treatment, and if necessary, do forming processing as needed, such as forging, drawing, extrusion, rolling or something. It's easy to say, but it's another subject to practice.
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Steel --- an iron-carbon (or iron-based) alloy with less than carbon content.
Stainless steel is short for stainless steel and acid-resistant steel. In the field of materials science, a series of iron-based alloys with a greater CR content than and corrosion resistance and stainless steel as the main properties are called stainless steels. Generally, the steel grades that are stainless steel and corrosion-resistant in the atmosphere, water vapor and fresh water and other weakly corrosive media are called stainless steel, and the steel grades that have corrosion resistance in the corrosive environment such as acid-alkali salts are called acid-resistant steel.
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Smelting, to be precise, is electric arc furnace smelting --- refining outside the furnace.
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Stainless steel is the finishing of steel, and other metals such as chromium, nickel, molybdenum, titanium and other metals will be added in the processing process to improve the corrosion resistance, gloss performance of stainless steel, etc., in addition, strict decarburization will be carried out in the stainless steel processing process, and the specific production process is roughly as follows:
Hope it helps with your understanding of the problem!
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1. Chemical properties: chemical corrosion resistance and electrochemical corrosion resistance are the best in steel, second only to titanium alloy.
2. Physical properties: heat resistance, high temperature resistance, low temperature resistance and even ultra-low temperature resistance.
3. Mechanical properties: suitable for manufacturing parts that are both corrosion-resistant and require high strength and high wear resistance, such as hydraulic turbine shafts, stainless steel tools, stainless steel bearings, etc., 4The process performance is suitable for pressure processing, and the martensitic stainless steel has poor process performance due to high hardness.
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Hello, under normal circumstances, the material of stainless steel words is generally made of 201 or 304 material. 304 stainless steel performs better than 201 stainless steel.
The color of stainless steel is generally electroplating or water plating, and the colors are black gold (black titanium), sapphire blue, titanium gold, coffee, brown, fuchsia, bronze, rose gold, titanium white, emerald green, green, champagne gold, and green bronze. , zirconium gold, brown, rose gold, and many more.
Do stainless steel word company to a lot, but ***, low, fast speed of the manufacturer is not much, as far as I know, Shandong Dongying Hongyuan sign is not bad, quality to assure, problems can be dealt with in a timely manner should be trusted, I recommend everyone to go to this ask.
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First: the bottom box must be cleaned before installing the stainless steel word, so as to avoid the stainless steel word and the bottom box sticking firmly, and check whether the color of the stainless steel word is consistent;
Second: the size error of the mold, to know the installation structure, the engraving master should repair the file, consider the blister and trimming, and meet the customer's requirements;
Third: how to save materials such as acrylic should be considered, the lowest cost should be considered for materials, and whether the materials should be consistent before cutting;
whether it is sanded smooth; (Mass production and special requirements).
Fourth: the corners of the nail mold are not forced, resulting in the mold pressure damage, especially can not nail the mold, pay attention to the height of the upper and lower molds, and check the mold before blistering.
Fifth: the installation of stainless steel words is uneven, to consider more wiring, be sure to test the effect of bright stainless steel words, glass glue to be good, firm;
Sixth: the panel film should be firm and flat, without bubbles or glue shadows, and it should be tested with bright stainless steel characters;
Seventh: edging. Break. Injure. The edge is uneven, and the exact size of the edge should be smooth and even.
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