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The water consumption of prefabricated building PC is mainly mixing plant, boiler room and storage yard, and the project budget can be based on the output of prefabricated components per 10,000 cubic meters, with a water consumption of about 2,000 tons and an electricity consumption of 8.1 million kWh. The specific data is related to the climate and environment, actual production capacity, production line efficiency, etc., and it is recommended to consult first-class enterprises such as Zhuyou Equipment or China Construction Technology.
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To tell the truth, the PC component factories that have been put into production in China are not many who can figure out the details of their annual water and electricity consumption, and basically can only set an approximate number. Because energy consumption is related to many factors, equipment, environment, production capacity, including workers' operating habits, equipment management level and so on. Investigate more and understand more, it is much more reliable than asking on the Internet!
Posted at 14:04 The copyright belongs to the author.
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It's just the beginning, that is, the initial stage.
But the last century.
In the seventies and eighties, the application degree of prefabricated buildings was still quite high.
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The energy consumption of each factory is different, and it is recommended to consult professional manufacturers in terms of environmental protection and energy saving, and companies such as Zhuyou Equipment can provide professional advice.
Generally speaking, factory water is mainly divided into production and living, and it is advisable to separate the system to facilitate accounting. The largest amount of water used in production is in the mixing plant and boiler room; Electricity consumption is configured according to the load of the plant equipment; The steam used in production is mainly a curing component, and the amount of steam is related to the production capacity, ambient temperature, and maintenance method.
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Content from user: Gao Juan 222
1. I personally believe that the scale of building a PC factory should be determined by the company's capacity, the scale should be determined by the market, and the scale should be determined by the local development situation. When choosing the land, due consideration of the future expansion, if the future order is uncertain, the first phase can only be on an automated production line, but to consider enough development space, in general, to build a standard scale PC factory is expected to use about 100-150 acres of land, including land, various equipment, office and supporting facilities need about 100 million. At present, the enterprises engaged in the construction of PC factories have Aibawei, Wolett and other enterprises abroad, and Zhuyou Equipment, Sany Kuaierju and other enterprises in China.
The cost of foreign enterprises is high, and there is no competition in the country, and the domestic enterprises Sany only undertakes the construction of standard factories, and the cost is high. Relatively speaking, Zhuyou Equipment is the only enterprise with a whole industry chain layout and can undertake non-standard factories.
2. (1) There is no limit to the total investment amount of the construction of a PC factory, which is mainly determined according to the construction volume of the existing project and the planned production capacity and the scale of the factory, and the general standard PC factory has 4 spans of steel structure workshops and yards, which are about 100-150 acres of land; (2) Standard 4 cross-plant can plan a steel bar processing yard production line, 2*HZS120 180 mixing plant, a prestressed laminated plate production line, a dual-cycle integrated assembly line and a heterosexual component production line; (3) The planned annual output is 150,000 cubic meters per year, and the total investment can be controlled at 100 million yuan.
3. The main factors of investment in a new PC (concrete prefabricated component factory): market, land, construction and safety, equipment, production capacity, design, etc. Market demand determines the type of components and the size of production capacity; The type of components and the size of the production capacity determine the planned number and floor area of the production line.
The land ** varies from region to region, ranging from tens of thousands to hundreds of thousands of acres. 410
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(1) There is no limit to the total investment amount of the construction of a PC factory, mainly according to the existing project construction volume and planning capacity and factory scale requirements, the general standard PC factory has 4 span steel structure workshops and yards, about 100-150 acres of land range;
(2) Standard 4 cross-plant can plan a steel bar processing yard production line, 2*HZS120 180 mixing plant, a prestressed laminated plate production line, a dual-cycle integrated assembly line and a heterosexual component production line;
(3) The planned annual output is 150,000 cubic meters per year, and the total investment can be controlled at 100 million yuan.
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How much investment is needed to build a PC factory, first of all, you must have an overall plan, such as the scale, layout, personnel composition, organizational structure, intelligence of manufacturing equipment, process flow, etc.
Then consider the budget for the factory site, civil construction land, etc.;
Finally, each part is summarized in detail. Hope it helps!
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The construction cost equity of the prefabricated prefabricated component factory, according to the construction experience of Jinxiao Construction Science and Technology, calculated according to 100 acres of land, estimated according to the project of 40% prefabrication rate, the actual annual production capacity is estimated to be 60,000 cubic meters of prefabricated components, and the land funds are calculated separately according to the local industrial land, and the storage room and the open air of the yard are calculated. The main plant and other buildings are about 25,000 square meters, 15 meters of single-storey high workshop, the plant cost is about 50 million, the overall cost of the yard site and outdoor is about 40 million, the fixed mold table is set, about 200 fixed mold tables, the steam pipeline maintenance is set up, including the maintenance cover, each cost is amortized about 46,000 yuan, a total of 9.2 million, two 1 cubic mixing plants are about 5 million, a berth of 1,000 tons of wharf includes a sand and gravel yard of about 10 million, and other equipment costs are 15 million. The unpredictable cost is 6 million, and the total estimated budget does not include about 100 million land costs.
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This problem depends on their own planning, before I did plant equipment process planning in a company, I also went to a lot of PC factory brother units to understand, planning is large and small, the cost is more or less, and building a house is the same, can not say that building a 1000 square meters is the same as building a 100 square investment.
The general standard factory will have two or three lines, wall panel assembly line, fixed formwork production line, plus steel processing area, mixing station, and other supporting equipment, 24 meters of a collapse of the plant also has to have a 3 down, but also planning a yard, etc., the investment scale will range from 70 million to 100 million, small bosses do small-scale, big bosses do big. Generally, the cost of ** has to be three or four years. Look at your own business volume.
You can find a professional production line supplier to plan for you for free, such as a company like Zhuyou Equipment.
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To invest in a PC prefabricated parts factory, it is recommended to choose a professional investment consulting agency.
The domestic mainly includes Zhuyou Equipment and Shenyang Weide.
Zhuyou equipment has rich experience and performance, he has a lot of self-operated PC prefabricated parts factories, and his experience in process planning, equipment selection, equipment design, and factory operation and management is relatively rich in PC factory investment. Therefore, his investment consulting is more professional.
Shenyang Weide's consulting program has not been validated on a large scale.
The common design institutes in China are basically not involved in this field, and for this kind of traditional design institute, it is a mosquito with no meat.
It is recommended to invest in a PC factory or find a professional organization, so that the investment can be guaranteed.
In short, the investment in the PC factory, the amount is large, the unit area production capacity of the factory, is expected to invest in the first period, to the dual-cycle patented production line of professional institutions.
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When it comes to investment, there are two questions: how much money can be invested and what is the expected return. Logically speaking, investors want small investments and big returns. Specific to the concrete prefabricated parts factory, the investment is the cost required for the construction of the factory in the early stage, including the cost of land, plant, equipment, energy and municipal facilities.
and the costs required for post-production operations. Revenue, mainly prefabricated component profits, the main influencing factors of profits include cost, market and capacity, etc.
In terms of investment alone, a PC factory costs tens of millions to hundreds of millions. So how to build a cost-effective one. From the above analysis, it can be concluded that there are two core points to consider:
One is the production capacity per unit area (output benefit), and the other is the per capita efficiency (cost control), which needs to be considered in the factory planning and construction plan.
For specific situations, it is recommended to consult the best business with experience in the operation and management of self-operated factories (such as Zhuyou Equipment, Yuanda, etc.), and combine the specific plan to obtain the best investment plan.
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The total investment of a factory is mainly divided into four categories: land size and **, the number of production lines, equipment selection, and operating costs.
1) Land: The radiation radius of a PC factory is about 300 kilometers, and the site needs to be conveniently located, generally in the suburbs, and the initial investment is relatively low.
2) Number of production lines: Generally, according to local construction needs, you can choose fixed formwork lines, wallboard lines, prestressed laminated board lines, etc., and need to add related supporting facilities and production lines, such as: mixing plants, storage yards, steel lines, etc.;
3) Equipment selection: the fixed table die line equipment is relatively simple, and the components that can be produced are stairs, balconies, etc., and there is little difference between the major domestic manufacturers of such equipment. The key equipment selection is the wallboard line, prestressed superimposed board line, as far as the wallboard line is concerned, the industry is currently divided into single-cycle wallboard line, double-cycle wallboard line, etc., from the cost-effective point of view, as far as I know, the dual-cycle wallboard line pioneered by Zhuyou Equipment is the most cost-effective;
4) Operating costs: the most important investment is labor wages, the current PC industry is developing rapidly, but there are fewer professionals, which determines the high labor cost;
To sum up, there are many factors that affect the total investment of the PC factory, and it cannot be a single generalization**, according to market analysis, the standard 4 straddle PC factory with an annual production capacity of about 150,000 square meters is about to invest in 100 million, I hope it will help you.
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The construction of the factory needs to be considered from several aspects.
1. Land: Your location, within 150 to 200 kilometers, you have to calculate the relationship between supply and demand, your location determines your land price, and some local investment policies are free of charge in some places, and there are not a few places with a central competitive advantage of up to 500,000 acres. Depending on how much production capacity you want to invest, I have seen factories from 1,000 to 600,000 yuan, which also determines the land area you have to use, and give you a reference value, some factories are about 100 acres.
2. Infrastructure: land leveling, greening, road pipe network, storage yard, plant construction. You have to calculate this according to your local situation, and also give you a reference value of 2,000 square meters of factory buildings, according to 100 acres, and the remaining 10 million can be shared.
3. Equipment: In the production lines I have seen, I have probably divided them into four categories. Top foreign equipment, Anfuman, Aibawei, Aile Kaisheng, tall and fully automatic and intelligent, ** is basically several times that of domestic first-line brands.
The second type of domestic first-line brand, Zhuyou equipment, has a high degree of automation in China, is intelligent, and cost-effective. The third category is a second-tier brand, an automatic single-cycle production line, with average production capacity and efficiency, but cheap. In the fourth category, I have seen small workshops, a few staircase molds, with tank trucks, sold for more than 2,000 a stand, which is amazing.
To sum up, the equipment buys domestic first-line brands, with high efficiency, high production capacity and moderate investment! You have to find them to do the planning, and they will also give you a reference value, which can be done within 3,500 with a production capacity of 150,000.
It's hard to give a definite answer to your question, so you can do the math yourself based on the reference values I provided. Also, now the industry is a window period, and in addition to PC can also be mixed with foreign sellers, if you want to invest, you must set up the project before 2020, after 2020 the policy changes, when the time comes, like a mixing plant, maybe it will not be approved, and it will be too late to regret it.
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I have a certain knowledge and understanding of PC factories and equipment:
Because the current prefabricated building is guided by the national policy, there are many real estate and public facilities around Changsha, Hunan Province, which have adopted prefabricated parts, such as: Malanshan Cultural Industrial Park, Wuyue Square, etc.
How much does it cost to build a factory, and some input or output is needed to locate the investment;
1. For example, the use of existing land for new construction or renovation of old factories determines the production capacity of its process planning (of course, the rationality of process planning also affects the fluctuation of production capacity);
2. It is necessary to locate the types of prefabricated parts made by the PC factory: wall panels, floor slabs, stairs, balconies, pipe galleries, etc.;
3. Invest in the grade brand of equipment and the degree of automation required; Such as foreign equipment (Abbavi, Walott, etc.), domestic equipment (Zhuyou Equipment, Sany Quick Living, Yuanda, etc.); For example, the production of prefabricated parts is less manpower (a high degree of automation, about 30 people in a factory can also be), and the prefabricated parts are less equipment (the whole production is like a construction site, and the quality of parts and components is difficult to control).
These factors have a great impact on the investment of PC factories; According to what I learned from my friends in the industry, the current investment in domestic normal factories is about 100 million. If you need to know more about it, you can refer experts to communicate.
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The construction cost equity of the prefabricated prefabricated component factory, according to the construction experience of Jinxiao Construction Science and Technology, calculated according to 100 acres of land, estimated according to the project of 40% prefabrication rate, the actual annual production capacity is estimated to be 60,000 cubic meters of prefabricated components, and the land funds are calculated separately according to the local industrial land, and the storage room and the open air of the yard are calculated. The main plant and other buildings are about 25,000 square meters, 15 meters of single-storey high workshop, the plant cost is about 50 million, the overall cost of the yard site and outdoor is about 40 million, the fixed mold table is set, about 200 fixed mold tables, the steam pipeline maintenance is set up, including the maintenance cover, each cost is amortized about 46,000 yuan, a total of 9.2 million, two 1 cubic mixing plants are about 5 million, a berth of 1,000 tons of wharf includes a sand and gravel yard of about 10 million, and other equipment costs are 15 million. The unpredictable cost is 6 million, and the total estimated budget does not include about 100 million land costs.
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