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Explanation: Vitrified beads.
It is very stable in physical and chemical properties, aging resistance and weather resistance.
Strong, lightweight filler aggregate and insulation material with excellent thermal insulation, fire retardant and sound absorption properties.
Function: 1. Suitable for reinforced concrete and aerated concrete blocks.
Insulation of internal and external walls of perforated bricks, lime sand bricks and other walls.
2. It can be used for roof insulation.
3. It can also be used for energy-saving renovation of old buildings.
4. Suitable for basements, garages, and fire escapes.
Granaries, stairwells, workshops and other fire and thermal insulation projects.
5. The product can be used as a substitute for light aggregates in the new building materials industry, some substitutes for drifting beads in the light refractory industry, and glass beads in the emulsion explosives industry.
6. In the chemical industry.
Vitrified microbeads were used as a compaction regulator. It can be widely used in many fields such as industry, agriculture, building materials, chemical industry, smelting, light industry and so on.
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Vitrified microbeads are a new type of inorganic lightweight thermal insulation material with high performance formed by special treatment process of minerals.
The functions are: 1. As a lightweight aggregate in the building materials industry, it can improve the fluidity and self-resistance strength of the mortar, and the vitrified microbeads are used in the lightweight dry-mixed mortar to overcome the large water absorption and easy pulverization of the expanded perlite, and improve the comprehensive performance and construction performance of the thermal insulation mortar.
2. As a fireproof and thermal insulation engineering material for basements, garages, fire escapes, workshops, etc., the flammability is A1 and can withstand high temperatures below 1000 degrees Celsius, which makes up for the defects of toxic gases produced by flammable and high temperatures of existing organic thermal insulation materials.
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Uses of Vitrified Microbeads:
1. Construction field: thermal insulation, fireproof coatings, sound-absorbing panels, etc.
2. Industrial field: pipeline insulation, cold insulation, filter materials, slag collection materials in the steelmaking process, filling materials for rubber and plastics, etc.
3. Agro-horticulture: soilless cultivation, soil improvement, pesticide slowing agents, etc.
Vitrified micro production process:
The ore mined from the mine is processed into ore with particle size gradation through mechanical crushing and vibrating screening, and the expansion plant is purchased according to different uses. The water content of perlite raw ore is generally 4-6%, due to the high water content, after high temperature heating, the rapid volatilization of water will cause the explosion of perlite. Therefore, the ineffective water content of perlite should be removed before expansion first, so that it retains the water required for normal expansion (i.e., effective water).
After a large number of experiments in laboratories and production plants at home and abroad, it is concluded that when the effective water content of expanded perlite is in between, the effect after expansion is good, and the expansion multiple is large (i.e., the loose density is small). Therefore, the production process of expanded perlite should include two key processes: preheating and expansion.
1. Preheating: According to the different origins and particle sizes, after preheating the perlite ore at a temperature of 250-400 for 2-8 minutes, the moisture content of preheating and dedrying will meet the expansion requirements.
2. Expansion: After preheating, the ore will be evenly sprinkled to the flame with a temperature of 900-1200 to keep the temperature at 900-1200 high temperature by the feeding device, and the ore will be heated sharply and rapidly expanded to 10-30 times the original volume, and the expanded perlite particles are white or light gray, containing a honeycomb structure inside, and the loose density is generally 40-80kg m3.
3. The expanded perlite enters the aggregate bin with the high-temperature gas through the cyclone separator.
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1. Vitrified microbeads are a kind of acidic vitreous lava minerals, which are processed by special technology and production technology to form an internal porous surface vitrified and closed, with spherical fine-diameter particles, which is a new type of inorganic lightweight thermal insulation material with high performance. The main chemical composition is Si02 AI203 CAO, the particle size is, the bulk density is 50-100kg m3, the thermal conductivity is more than 95%, the spherical vitrification rate is more than 95%, the water absorption rate is less than 50%, and the melting temperature is 1200.
2. Due to the surface vitrification to form a certain particle strength, the physical and chemical properties are very stable, the aging resistance and weather resistance are strong, and it has excellent thermal insulation, fire and sound absorption properties, which is suitable for lightweight filling aggregates and thermal insulation, fire and sound absorption insulation materials in many fields. In the building materials industry, the use of vitrified microbeads as lightweight aggregates can improve the fluidity and self-resistance strength of the mortar, reduce the shrinkage rate of the material, improve the comprehensive performance of the product, and reduce the comprehensive production cost. In the application of lightweight dry-mixed mortar (thermal insulation type, masonry type, plastering type), the traditional ordinary expanded perlite and polystyrene particles are replaced by vitrified microbeads as the lightweight aggregate of dry-mixed thermal insulation mortar, which overcomes the large water absorption of expanded perlite, easy to pulverize, large volume shrinkage rate in slurry stirring, which is easy to cause low strength and hollow cracking in the later stage of the product, and at the same time makes up for the flammable and poor fire performance of polystyrene granular organic materials, the harmful gases produced by high temperatures, and the low aging and weather resistance and large construction defects. Improve and improve the comprehensive performance and construction performance of thermal insulation mortar.
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Vitrified microbeads are a kind of inorganic vitreous mineral materials, which are crushed into ore by volcanic rock, processed by special extrusion firing method, the product is irregular spherical particles, the interior is a cavity structure, the surface is in a glass closed state, the sealing degree has a certain change, the physical and chemical properties are stable, and it has excellent characteristics such as light weight, heat insulation and fire prevention, high and low temperature resistance, and aging resistance, and is an environmentally friendly high-performance inorganic lightweight thermal insulation material. What do vitrified beads do? The vitrified microbead inorganic insulation system uses the vitrified microbead dry-mixed thermal insulation mortar as the thermal insulation layer, and applies a layer of anti-cracking mortar with waterproof, impermeable and anti-cracking properties on the thermal insulation layer, and forms a complete system integrating thermal insulation, anti-cracking, fire prevention and anti-seepage with the thermal insulation layer.
Vitrified microbead inorganic insulation system not only has good thermal insulation performance, but also has excellent thermal insulation and fire performance.
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The raw material used in glass beads is borosilicate.
High-tech production processes are used. Different types of glass beads have different parameters, but they are generally 10-250 microns in diameter and 1-2 microns in wall thickness. Because borosilicate is used, borosilicate is present in the composition of the glass beads, hence the chemical properties of this product.
Very stable. What are glass beads? To put it simply, this product is a non-metallic material that has applications in many industries.
The reason why people use this product is because of the characteristics of glass beads, which are light in weight, low in thermal conductivity, high in sound insulation, insulation, etc., and the role of glass beads is to use its characteristics to show.
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Question]: What exactly are vitrified beads used for?
Answer]: Vitrified microbeads are a kind of acidic vitreous lava mineral (pine ore ore), which is processed by special technology and production technology to form an internal porous surface vitrified and closed, with spherical fine-diameter particles, which is a new type of inorganic lightweight thermal insulation material with high performance. The main chemical composition is Si02 AI203 CAO, the particle size is, the bulk density is 50-100kg m3, the thermal conductivity is more than 95%, the spherical vitrification rate is greater than 95%, the water absorption rate is less than 50%, and the melting temperature is 1200.
Vitrified microbeads have low water absorption and are easy to disperse, which can improve the fluidity of mortar, and are widely used in lightweight aggregates of external wall and exterior insulation mortar, decorative boards and insulation boards. Return to the slag.
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The role of glass beads and branches:
1. Glass beads have the advantages of light weight, large volume, low thermal conductivity, high compressive strength, good dispersion, fluidity and stability. In addition, it also has excellent properties such as insulation, self-lubrication, sound insulation, non-water absorption, fire resistance, corrosion resistance, radiation protection, and non-toxicity.
2. Glass beads are composed of inorganic materials. According to the chemical composition: silicon dioxide, alumina, zirconia, magnesium oxide, sodium silicate, etc.
3. The density of glass beads is about one-tenth of the particle density of the traditional filler, which can greatly reduce the basis weight of the product, replace and save more production resin, and reduce the cost of the product.
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Glass beads are mainly used as additives for surface dredging and coatings. In surface treatment, glass beads can be used to clean, polish, and add surface roughness. In the imitation coating, the addition of glass beads can increase the hardness and abrasion resistance of the coating, and at the same time, it can also improve the gloss and anti-slip properties of the coating.
In addition, glass beads are used in the manufacture of road markings and reflective materials.
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Hello, glass beads are also known as hollow glass beads, the main component of which is borosilicate, a hollow sphere with a particle size of 10-250 microns and a wall thickness of 1-2 microns. Hollow glass beads have the advantages of light weight, low thermal conductivity, high strength and good chemical stability, and have lipophilic and hydrophobic properties after special treatment, and are very easy to disperse in organic materials such as resins. Hollow glass beads have obvious weight reduction and sound insulation effect, so that the product has good crack resistance and reprocessing performance, is widely used in glass fiber reinforced plastic, artificial marble, artificial agate and other composite materials and petroleum industry, aerospace, new high-speed trains, automobile ships, thermal insulation coatings and other fields, effectively promote the development of China's science and technology.
Hope it helps.
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The glass beads produced through a series of complex processes have excellent properties such as water resistance and acid resistance. In particular, it has a high refractive index, and when light enters, the glass beads act like a miniature convex lens, effectively refracting light back. In the continuous progress and development of modern society, glass beads play an increasingly important role.
In addition to being able to make a novel open-air movie screen, it can also be made into a variety of directional reflective films, which are widely used in all kinds of traffic signs, such as road signs, car plates, bridge and tunnel entrance signs, life-saving appliances reflective marks, navigation beacons and airport signal signs, etc., and can also be used to make color printed reflective fabrics, which can be used to make work clothes for mining, fire protection, sanitation and other departments, as well as other reflective clothing, which plays an extremely important role in reducing accidents, improving management and improving efficiency.
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1. Glass beads and glass sand for handicrafts are ideal materials for garment printing, hot painting, Christmas tree decoration, artificial fruits, flowers and other handicrafts surface decoration and hourglass.
2. Road glass beads are mainly used in room temperature and hot-melt road marking coatings. There are two kinds of pre-mixed and surface sprinkled, and the pre-mixed glass beads can be mixed in the paint when manufacturing hot-melt road coatings, which can ensure that the road markings are reflected for a long time during their life cycle. The other can be sprinkled on the surface of the marking during the construction of road markings to play an instant reflective effect.
Surface-treated coated glass beads.
It can be used in the construction of road markings, which can greatly improve the adhesion between glass beads and hot-melt markings, enhance the refractive index of road markings, and have self-cleaning, anti-fouling, moisture-proof and other uses. Road glass beads are used to improve the reflexive performance of road coatings and improve the safety of drivers driving at night.
3. The glass beads used for industrial shot peening and additives can be used on the metal surface and the surface of the mold, which will not damage the surface of the workpiece and improve the accuracy of the workpiece. It is used for the cleaning and polishing of hardware metals, plastics, jewelry, precision casting and other objects. It is a high-grade finishing material commonly used at home and abroad.
4. Glass beads are also widely used as a new type of material in medical equipment, nylon, rubber, engineering plastics, aviation and other fields.
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As an emerging material, glass beads have not been on the market for a long time, but its application range is not very wide. The material has the characteristics of very light specific gravity and large volume, and now many industries will use it as a filler, which can play a role in energy saving and weight reduction, plus the material not only has the role of heat insulation and heat preservation, but also is not easy to break, so it is very good as a filler, so many industries will now use it, in order to increase the thermal insulation and thermal insulation effect of their products.
Features of glass beads:
The ** of glass beads is very low, and it is mainly used as a filler for products, because the raw materials of the product itself are very low. Although the product is low, its toughness is very high, and it will not reduce the stiffness of the product itself when used as a cracked filler. At the same time, its melting point is relatively high, which can improve the flame retardant performance of the filler and reduce the loss caused by fire.
The insulating properties of glass beads are also very good, and they are very suitable for filling with highly insulating polymers. In addition, its density is very low, so it can be achieved to reduce the quality of the filler. The product also has a certain corrosion resistance, which improves the application life of the product.
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