Diesel generator maintenance procedures?

Updated on Car 2024-03-12
2 answers
  1. Anonymous users2024-02-06

    1. When carrying out maintenance, you should pay attention to the relative position and sequence of the detachable parts (if necessary, they should be marked), the structural characteristics of the non-detachable parts, and master the force (with a torque wrench) when re-installing them.

    2. The maintenance cycle of the air filter is carried out every 50 hours of operation.

    3. The maintenance cycle of the battery is carried out every 50 hours of operation.

    4. The maintenance cycle of the belt is carried out every 100 hours of operation.

    5. The maintenance cycle of the radiator is carried out every 200 hours of operation.

    6. The maintenance cycle of the lubricating oil system is carried out every 200 hours of operation.

    7. The maintenance of diesel filter is carried out every 200 hours of operation. Remove the diesel filter, replace it with a new one, and top up the new clean diesel fuel and put it back in.

    8. The maintenance cycle of the charging generator and starter motor is carried out every 600 hours of operation.

    9. The maintenance cycle of the generator control panel is carried out once every six months. Use compressed air to remove the dust inside, tighten each terminal, and treat and tighten the rusty or overheated terminals.

  2. Anonymous users2024-02-05

    Shenzhen generator.

    1. Purpose. Ensure the integrity and safe operation of diesel generator sets, and ensure that they can be put into use in time when the mains power is out to ensure normal power supply.

    2. Scope of application.

    Diesel generator sets.

    1) Routine maintenance of diesel generator sets.

    1. Check the water level and oil level once a day;

    2. Clean the outer surface of the unit and the environment of the machine room once a day.

    2) Monthly maintenance of diesel generator sets:

    1. Clean the outer surface of the unit;

    2. Check whether the speed regulating rod is flexible and lubricate the connecting points;

    3. Replace the cooling water, measure the pH value before and after replacement (the normal value is, and make a measurement record, and if necessary, the water treatment worker should be notified to cooperate);

    4. Check the tension of the fan belt and the charger belt, and adjust it if necessary;

    5. Cooperate with the emergency power generation test of electrical work, check whether the reading, temperature and loudness of each instrument are normal when the diesel engine is running, and make a good operation record.

    3) Quarterly maintenance of diesel generator sets

    1. Check the air flow resistance indicator, clean the air filter when it is red;

    2. Release the diesel water and clean the first-stage diesel filter;

    3. It is necessary to pay attention to lubricating the fan pulley and belt tensioner bearing;

    5. Check the tightening of the main external connecting bolts.

    4) Annual maintenance of diesel generator set:

    1. Cooperate with the electrician to carry out parallel load operation and check the operation;

    2. Cooperate with electricians to simulate and test the performance of each safety protection device;

    3. Test and inspect the axis, open the file, and make a record;

    4. Disassemble the inspection cover to observe and inspect the shaft and cylinder barrel;

    5. Dosing and cleaning the cooling system (notify the water treatment worker to cooperate);

    6. Check the quality of the engine oil and change the oil when necessary;

    7. Clean the second-stage diesel filter;

    8. Clean the oil filter;

    9. After every 500 hours of operation, the following items will be added:

    a. Replace the filter element of the second-stage diesel filter;

    b. Change the oil;

    c. Check the tightness of cylinder head bolts and connecting rod bolts;

    d. Check and correct the valve clearance, inject fuel timing and make a record;

    e. Pressure test and adjustment of the injector.

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