What kind of MES is most practical for small and medium sized enterprises

Gallup Predator MES System Solution for Businesses:

Discrete manufacturing enterprises of various sizes, mainly mechanical processing and assembly.

2.Various production types based on multi-variety and low-volume, multi-variety and multi-batch.

3.A manufacturing enterprise with a mixed production model of R&D and batch production.

4.Adapt to all kinds of manufacturing enterprises that produce according to inventory and order.

5.The production management mode seeks breakthroughs and innovations, and the product process is complex and the situation is changeable.

Main function: comprehensive management of manufacturing data.

Manage comprehensive manufacturing data from the bottom to the top, such as product structure, routing, and time quotas. Make the necessary conditions for the realization of enterprise manufacturing execution management more sufficient.

Production planning management.

Comprehensively manage the entire production process of the company's manufacturing orders, and understand the real-time production information through different project kanbans, so that the leaders at all levels of the enterprise, production supervisors, and dispatchers can grasp the execution status of production tasks in real time and conveniently. Help enterprises to formulate longer-term, more accurate and more optimized production plans, guide enterprises in production preparation, rational use of resources, and shorten production cycles.

Production execution process management.

Through detailed data query and analysis, it helps planning and scheduling to outsource and balance tasks, optimize production planning and scheduling, and respond to various state changes on the production site. Through the traceability of the production process, the data, network and dynamic management of the entire life cycle of the product in the process of raw materials entering the factory, manufacturing and user use are carried out to reduce costs and increase efficiency, and improve customer satisfaction.

Inventory management of finished goods, work-in-progress, tools, and tooling.

All processes can be operated by barcode scanning, which is both accurate and convenient. At the same time, the work center of the workshop receives the processing task, and the tooling tool warehouse can be prepared in time according to the tooling needs of the manufacturing order, which greatly shortens the waiting time. Powerful inventory retrieval ability, support to browse the current warehouse situation and historical record traceability at any time.

Quality inspection management All production processes can be managed by real-time entry, feedback and tracking of inspection data at the station. After the implementation of the quality system, the enterprise can synchronously obtain complete and reliable product quality inspection data of each link of the production site for the purpose of system analysis and display. Its ultimate functional goal is to achieve an integrated Total Quality Management (TQM) at the enterprise level.

System integration Powerful integration function, with a variety of data integration interface modules, can achieve efficient integration with the enterprise's BI, PLM, ERP, MDC, DNC and other upstream and downstream information systems, and strive to create a comprehensive information management solution for enterprises from the production site to the upper management of the enterprise.

Look at which industry the landlord is, it is recommended to find MES in the industry, the practicability is stronger, we are KYH ERP focusing on the mold industry ERP MES system. Hope it helps.

MES, throughout the production management operation, manufacturing enterprises through MES control of the production process, can realize the supervision, restriction and adjustment of the entire workshop environment and production process, so that the production process is safe, the production plan is accurate and timely, so as to achieve the expected production goals, on time, according to quality, according to the quantity of products to deliver products to customers, improve customer satisfaction, enhance the comprehensive competitiveness of the market.

Therefore, it is best for enterprises to adopt scientific and feasible MES selection methods when selecting MES, so as to achieve the effect of "doing more with less". The MES requirement description needs to be comprehensive with the joint efforts of managers, business personnel, and IT personnel. MES selection is not an easy task, once the selection homework is not done enough, when carrying out MES selection, enterprises are easy to step into the following misunderstandings.

First, the demand positioning is not precise and lacks pertinence.

Second, the language of requirement description is IT, which is not conducive to decision-making.

Third, the list of functions is excessive, drowning out real business needs.

Fourth, the pursuit of large and complete functions.

Fifth, detached from the existing management system and ignoring the integration with the existing system.

<> 1. The full name of the MES system.

manufacturing execution systems;

2. Definition of MES system.

MES is to provide the company with the means of execution to achieve the execution goals when the company's entire resources are managed according to its business objectives, connect the theoretical data of the basic information system and the actual data of the factory through the real-time database, and provide the communication function between the business planning system and the manufacturing control system.

3. Characteristics of MES system.

1. MES connects the upper and lower in the entire enterprise information integration system, and is the bridge for information communication between production activities and management activities. MES carries out "re-planning" of the production plan of the enterprise, "instructs" the production equipment to "collaborate" or "synchronize", responds to the product production process in a timely manner, and uses the current accurate data to adjust, change or intervene in the production process in a timely manner.

2. MES adopts two-way direct communication, in the entire product supply and demand chain of the enterprise, that is, to convey the expectations (plans) of the enterprise to the production process personnel, and to provide information feedback on the status of the product manufacturing process to the relevant departments. MES collects a wide range of data and status information from the acceptance of the order to the final product, with the aim of optimizing management activities. It emphasizes the current perspective, i.e., precise real-time data.

3. MES is carried out around the value-added process of enterprise production, which directly brings benefits to the enterprise, and MES emphasizes control and coordination.

Fourth, the role of MES system.

As a carrier of advanced shop floor management technology, the Manufacturing Execution System (MES) of Gallup manufacturing enterprises plays a huge role in helping manufacturing enterprises realize the digitalization, intelligence and networking of production

1. Track the entire production process of products from material production to finished product warehousing through barcode technology, and collect all events that occur in the production process in real time, so that the entire factory workshop is completely transparent.

2. Change the original manual input process to achieve accurate, timely and fast data feedback, avoid human input errors, and more importantly, enable on-site production personnel to focus on business operations and improve work efficiency.

3. Make the product clear and transparent in the whole production process, quickly find out the causes of quality problems, formulate targeted measures to solve the quality bottleneck problem, realize product quality traceability, and reduce quality costs.

4. Support the inventory management of finished products, work-in-progress, tools and tooling, and the work centers of the workshop receive processing tasks at the same time, the tooling tool warehouse can quickly prepare the types and quantities of tools required, which is accurate and convenient.

According to my understanding of Jinxunxiang MES system, as a set of production information management system, it can achieve very accurate data analysis and summary management for all aspects of production, and create a solid, reliable, comprehensive and feasible manufacturing collaborative management platform for enterprises, so as to help enterprises fully realize informatization and greatly enhance the core competitiveness of enterprises in the market.

1. Powerful.

Now the MES system is more intelligent than the previous system, more powerful, easy to use, simple to operate, can also be connected to other systems, to achieve data unification, management process, production efficiency, etc., can also be the chain of product warehousing data, order distribution management, chain, product data details to understand and master, this is not such a function if replaced by other system software.

2. Standardization.

For the latest version of the MES system, it can help enterprises to standardize, run the production process, production process, and production plan in an orderly manner, and test the products of the enterprise. Help businesses reduce the burden while standardizing business processes.

3. Flexibility.

Now the MES system can realize the transformation of the system in a short time, and the production can also be monitored in the remote place, and the new production plan can be quickly transformed into production, which is more flexible than the traditional management. Web Links.

MES is a set of production information management system for the executive layer of the workshop of manufacturing enterprisesHuman-machine material method environmental testing"Six aspects of the production workshop for comprehensive monitoring.

peopleEmployee management, MES system can help enterprises save labor costs in actual production.

machineAs an important tool for enterprise production, the MES system can control the equipment and control the equipment in real time.

materialRealize error-proof management such as misloading and missing installation of materials at the station, so that there is no stacking, no shortage of materials, and no good materials.

Act: Implement standard process instructions for production.

Rings: Realize the closed loop of quality management.

test: Control the quality of the final product.

From the warehousing and shelving of raw materials, production plan scheduling, plan issuance, to trial production, processing, assembly, to semi-finished products, finished products, repair, to offline, packaging, delivery, MES system can monitor the production panorama. At the same time, the system provides the function of data collection in the production process, records the equipment, production, quality, personnel, alarm and other data in the production process and uses the final product to form a data package and store it into the system for subsequent tracking, query and analysis, so as to improve production efficiency, reduce production costs and improve product quality.

At present, the MES system has been applied to many aspects of production, and KLCII MES has also been continuously superimposed and summarized in the process of this application, and continues to bring value to the enterprise.

Production controlThrough intelligent production control, the standard deviation is reduced to ensure the continuous stability of production and the timeliness of linkage processing;

In terms of process optimizationThrough production process optimization and collaborative error prevention, production costs can be reduced to the greatest extent;

Quality traceabilityFocusing on the product pedigree, the monitoring and analysis of the data quality of the production process is constructed, which can control the quality accuracy in real time and achieve accurate traceability;

Asset managementReal-time coverage and monitoring of assets and equipment to ensure reliable operation of assets and equipment and reduce downtime and maintenance.

Dalian Haosen Zhiyuan Data is a subsidiary of Haosen Co., Ltd., which is a professional supplier of intelligent manufacturing software products and system solutions. Haosen Zhiyuan aims to share the management and operation experience of Haosen Co., Ltd. in the past 20 years with the accumulated management knowledge of hundreds of well-known enterprises to domestic fast-growing manufacturing enterprise customers through the planning and implementation of manufacturing execution system (MES), so as to help domestic enterprises realize the transformation and upgrading of intelligent manufacturing in China and enhance the innovation ability of enterprises.

What is MES?

MES (ExecutionSystem) is the production process execution system of manufacturing enterprises, which is a set of production information management system for the execution layer of manufacturing enterprises. MES can provide enterprises with management modules including manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resource management, work center equipment management, tool and tooling management, procurement management, cost management, project kanban management, production process control, underlying data integration analysis, and upper data integration and decomposition, so as to create a solid, reliable, comprehensive and feasible manufacturing cooperation management platform for enterprises.

First of all, the MES system has the following advantages:

1) Improve the formulation and adjustment of enterprise production plan: improve the efficiency and accuracy of enterprise production plan formulation through the production plan management module of MES.

2) Speed up the feedback speed of the implementation of the production plan of the enterprise: with the production plan at the process level, in the production and processing process of the product, the response speed of processing information and processing or mu state will be improved a lot, and after the completion of a certain processing process of the product, it will be reflected in the MES system and can be counted in real time, so that the actual production status of the enterprise can be accurately reflected in the first time.

3) Improve equipment management: Through the equipment management module of MES, a clear electronic account can be established for all equipment of the enterprise. Record the location of the equipment, the condition of the equipment, the periodic inspection of the equipment, the situation of overhaul, etc.

4) Product life cycle tracking, improve the quality control in the production process: through the quality control module in the MES system, establish a separate quality and Zen group tracking record for each processed product, and save all the quality control data related to the product in the MES system, which can be viewed at any time through query.

5) Real-time data monitoring, eliminate information islands in the enterprise, and realize information sharing within the enterprise: through the MES platform, all the data related to production in the enterprise are linked, eliminating the information islands between various subsystems. Product design, process design, manufacturing, quality control and other aspects related to the production process are combined into a whole.

6) Improve the real-time data reporting ability of the enterprise: through the general statistical analysis module in the MES system and the statistical analysis specially customized according to the actual needs of users, the summary time of the real-time production report of the enterprise can be accelerated and the data accuracy can be improved.

Secondly, on the basis of the enterprise to choose the appropriate MES system, the MES system can solve the following problems for the enterprise:

1) The production process can be transparently tracked throughout the process and can be effectively monitored in real time.

2) The level of intelligence in enterprise management and production will be greatly improved.

3) Lay the foundation for the implementation of performance appraisal for the enterprise, and have a perfect, accurate and timely data basis.

4) The visual level is improved through Kanban management, and the information feedback of the production process is effectively and timely guaranteed.