How does the FAI intelligent first article tester reduce manpower and increase efficiency?

In the traditional way, two people usually do the first inspection, one person is responsible for clamping the components, reading the measured values and comparing and judging, and the other person is responsible for making records (including filling in the measured values, marking on the paper BOM sheet, and marking on the paper circuit diagram). FAI integrates BOM table, circuit diagram, PCBA physical diagram and comes with LCR bridge, which can automatically read the measured value, automatically judge, and automatically record, so the rest of the work is only to clamp the components. So, it can be achieved by one person.

Second, we say "synergistic". Through the above, we can basically see what aspects the traditional method is slow: reading, judging and recording the measured value, searching and marking BOM components, and finding and marking drawing components.

These tasks are completed instantaneously in our equipment, so it is possible to achieve several times the increase in efficiency.

Hello, the standard of electric vehicle battery is GB T22199-2008, the discharge current of the battery capacity is half of the capacity, for example, the discharge current of the battery of 10Ah is 5A, and the time required to put the battery voltage is greater than 2 hours on behalf of the battery qualified, less than unqualified, the standard stipulates that the battery tested must be a new battery, the old battery can be measured, but can not be judged qualified or unqualified.

Our factory has bought, the overall effect is to reduce the number of people and increase efficiency, the instrument can automatically test and identify whether the components are qualified, and automatically determine the results. The error is relatively small, and now all industries are intelligent, convenient and advanced, you can take a look at the first manufacturer in Shenzhen to understand, I bought it in Shenzhen Xingdes Technology, and the cost performance is OK.

To put it bluntly, it is the cooperation of LCR tester + upper computer software. The domestic LCR tester can choose Changzhou Guofeng, and the test frequency can be from 4Hz to 10MHz

At present, there is no such advanced technology in China, it is semi-automatic, the components with silk screen will automatically pass over, and the bridge resistance without silk screen printing still needs to be measured manually, but the first piece detector will automatically take the value and report the next position.

Confirm that the product is inspected from the aspects of appearance, assembly, size, environment, etc.

That's a strange question, right? The first inspection report Whether it is FPC or PCB, there are many processes that need to do the first report, such as etching, development, pasting, cov, copper immersion, assembly, etc., many processes need to do the first inspection report, can you make it clear which process you want?

The first piece of inspection: the inspection of the first or first few products processed at the beginning of each shift or after the process has been changed (such as the change of personnel, material change and tooling, adjustment of machine tools, replacement and grinding of tooling tools, etc.). Generally, 3-5 products of continuous production should be inspected, and subsequent products can be processed only after they are qualified.

Huapu type is equipped with universal FAI-520 intelligent first article inspection system, thank you!

I just visited the FAI-600 a few days ago, and first of all, the positioning of the intelligent first article detector and the AOI is different.

The intelligent first article detector is a quick check whether the first article is qualified or not. The inspection items include wrong parts, missing parts, reverse, multiple parts, capacitance value, resistance value, and welding quality is not detected.

AOI is the appearance inspection, including welding quality inspection items including wrong parts, missing parts, reverse, multiple parts, empty welding, virtual welding, warping feet, short circuit, less tin, monuments, offsets, etc.

The positioning of the two is different, and if you follow the production line test, it must be AOI. If you only do small batches of samples, you can use the Smart First Article Inspector.

The LCR of the first article inspection means that it is integrated on the machine, that is, the integration of functions is more convenient, and the import of BOM, CAD, coordinates and other data will be faster than AOI, and the efficiency is also greatly improved, but the first article inspection is only for the first board of production or line change, while AOI can be tested before, during and after production, which is a bit troublesome and labor-intensive.

The first article tester and AOI are two concepts, the first article tester is to detect whether the first board produced before the furnace has the wrong material, missing paste, and direction. To prevent batch errors, and AOI is to detect air welding, the function of small problems is poor, and the visual comparison function of the first article inspector is done with reference to AOI.

The above water is too fake, right, saying that silk screen printing is useless, have you used it, and it's really slippery to ask and answer, hehe. In addition, according to the function comparison**, as far as I know, 2-50,000 sets of software can be taken casually, but after adding different functions, the cost will definitely be different. Some manufacturers can not reach the technical level, and boast that the increased functions are ineffective, for this, I just want to say, why others have added these functions and "very expensive" manufacturers can occupy the market to a large extent, and their so-called cheap, but can only talk about it?

Users are just a pitiful little bit.

The most advanced should be the blue eye, efficiency, Jiedeng three companies, except for the system is different, the rest are almost the same, ** blue eye is a little more expensive, to say that the cost performance is a little higher.

It is also good to have an efficient technology company in Shenzhen, you can compare it.