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1. There are a variety of commonly used types of milling cutters according to their uses
Cylindrical milling cutter.
For. Horizontal milling machine.
Upper machining plane. The cutter teeth are distributed on the circumference of the milling cutter and are divided into straight teeth and teeth according to the tooth shape.
Spiral teeth. Both. Press.
Number of teeth. There are two types: coarse and fine. The number of spiral teeth coarse tooth milling cutter is small, the cutter tooth strength is high, and the chip holding space is large, which is suitable for rough machining; Fine-tooth milling cutters are suitable for finishing.
Face mill: Used for: Vertical milling machine.
Face milling machine. or,
Gantry milling machine. There are cutter teeth on the end face and circumference, and there are coarse teeth and fine teeth. Its structure is monolithic and inlay.
Toothed. and may.
Dislocation. There are 3 types of formulas.
End mills. : It is used for processing grooves and step surfaces, etc., and the cutter teeth are on the circumference and end face, and cannot be fed along the axial direction when working. When the end mill has an end tooth that passes through the center, it can be fed axially (usually.
Double-edged. End mills are also known as; Key.
Slotting cutters.; can be fed axially).
Side and face milling cutters.
It is used to machine various grooves and step surfaces, and there are cutter teeth on both sides and circumference.
Angle milling cutter. : Used for milling grooves at an angle, with single angles and.
Double angle milling cutter. Both.
Saw blade milling cutter. : For processing.
Deep grooves. and cut off the workpiece, which has more cutter teeth on its circumference. In order to reduce friction during milling, there are cutter teeth on both sides.
Subdeclination. In addition, there are:
Keyway cutters. Dovetail slotting cutter.
T-slot cutters and various.
Profile milling cutters. Wait.
Second, according to the structure of the milling cutter to divide:
Monolithic: The cutter body and cutter teeth are made into one.
Integral welding tooth type: for cutter teeth.
Cemented carbide. or other wear-resistant knife materials, and.
Brazing. on the cutter body.
Tooth setting: The cutter teeth are fastened to the cutter body by the method of mechanical clamping. This interchangeable tooth can be either a solid tool material or a welded tool material. A milling cutter whose head is mounted on the cutter body and sharpened is called.
Sharpening in the body. Style; The cutter head is sharpened separately on the fixture.
External sharpening. Style;
Indexable type: This structure has been widely used in face mills, end mills and side and face mills.
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The classification of milling machines can be classified from three aspects: layout form and scope of application, structure and control.
1. Distinguish according to the layout form and scope of application.
1. Lifting table milling machine: there are universal type, horizontal type and vertical type, etc., which are mainly used for processing small and medium-sized parts, and are the most widely used.
2. Gantry milling machine: including gantry milling and boring machine, gantry milling machine and double-column milling machine, all of which are used to process large parts.
3. Single-column milling machine and single-arm milling machine: the horizontal milling head of the former can move along the column guide rail, and the workbench is longitudinally fed; The end mill head of the latter can be moved horizontally along the cantilever guide, and the cantilever can also be adjusted in height along the column guide. Both are used to machine large parts.
4. Instrument milling machine: a small lifting table milling machine, which is used to process instruments and other small parts.
5. Tool milling machine: used for mold and tool manufacturing, equipped with a variety of accessories such as end milling head, universal angle workbench and plug, etc., it can also be used for drilling, boring and inserting.
Second, according to the structure.
1. Desktop milling machine: a small milling machine used for milling small parts such as instruments and meters.
2. Cantilever milling machine: the milling machine with the milling head mounted on the cantilever is horizontally arranged on the bed, and the cantilever can generally move vertically along the column guide rail on one side of the bed, and the milling head moves along the cantilever guide rail.
3. Ram milling machine: a milling machine with a spindle mounted on a ram.
4. Gantry milling machine: the bed is horizontally arranged, and the columns and connecting beams on both sides of it constitute a milling machine for the gantry. The milling head is mounted on the beam and column and can be moved along its rails. Usually the beam can be moved vertically along the column guide rail, and the worktable can move longitudinally along the bed guide rail, which is used for large-scale processing.
5. Surface milling machine: a milling machine used for milling planes and forming surfaces.
6. Copy milling machine: a milling machine for copying the workpiece. It is generally used for machining workpieces with complex shapes.
7. Lifting table milling machine: a milling machine with a lifting table that can move vertically along the bed guide rail, and the workbench and saddle usually installed on the lifting platform can be moved longitudinally and laterally respectively.
8. Radial milling machine: Radial milling machine can also be called turret milling machine, radial milling, universal milling. It has two functions: vertical and horizontal milling, and can mill planes, inclined planes, grooves and splines of medium and small parts.
Third, according to the control mode.
Milling machines can be divided into copy milling machines, program control milling machines and CNC milling machines.
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Milling machine classification:
Milling machines can be divided into: horizontal lifting table milling machines; Vertical lifting table milling machine; Gantry milling machine. tool milling machine; A variety of specialized milling machines.
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The purchase of double-head milling machine mainly depends on the strength of the manufacturer and quality assurance. Recommend Guda Machinery CNC double-head milling machine, a good helper for mold processing. At present, Guda Machinery has four major brands of CNC double-head milling machine series products: Guda, Yagu, Jinjiarun and Guhe.
In the series of products of Guda Machinery, there are mainly five mainstream products: 1CNC precision plane milling machine, 2
CNC precision double-sided milling machine, 3CNC gantry milling machine, 4CNC three-axis linkage chamfering machine, 5
Hydraulic flapping machine. The application scope of Guda Machinery products includes the processing of mold steel, aluminum, mold, mold base and mold base material, hydraulics, accessories, non-ferrous metals, etc., as well as metal cutting and processing. The development vision of Guda Machinery:
Use innovative technology to make CNC double-head milling machine processing more intelligent, automated and simple.
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First, according to the material.
1) According to the materials used in the manufacture of milling cutters, it can be divided into:
1. High-speed steel cutter;
2. Cemented carbide tools;
3. a diamond cutter;
4. Tools of other materials, such as cubic boron nitride tools, ceramic tools, etc.
Second, the structural form.
2) According to the different structural forms of milling cutters, it can be divided into.
1. Integral: The knife and the handle are made into one.
2. Inlay type: it can be divided into welding type and machine clamp type.
3. When the ratio between the length of the working arm and the diameter of the tool is large, in order to reduce the vibration of the tool and improve the machining accuracy, this type of tool is mostly used.
4. Internal coolant: the cutting fluid is sprayed to the cutting edge of the tool through the nozzle hole inside the cutter body;
5. Special types: such as composite tools, reversible thread tools, etc.
3) According to the different structural forms of milling cutters, it can be divided into.
1. Face mill (also called end mill): There are cutting edges on the circumferential surface and end face of the face milling cutter, and the end cutting edge is a secondary cutting edge. The face milling cutter is mostly made of a sleeve tooth structure and a insert clamp indexable structure, the cutter tooth material is high-speed steel or cemented carbide, and the cutter body is 40cr.
Drilling tools, including drills, reamers, taps, etc.;
2. Mold milling cutter: Mold milling cutter is developed from end mill, which can be divided into three types: conical end mill, cylindrical ball nose end mill and conical ball nose end mill. Its structure is characterized by the ball head or end face is covered with cutting edges, and the circumferential edge is connected with the ball head edge arc, which can be used for radial and axial feeding.
The milling cutter working part is made of high-speed steel or cemented carbide.
3. Keyway milling cutter: used for milling keyway.
4. Forming milling cutter: the cutting edge is consistent with the shape of the surface to be processed.
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There are many types, see how to distinguish, such as end mills, face mills, slot mills, special milling cutters (copy milling cutters). It can be divided into rough milling cutters, rough and fine compound milling cutters, and fine milling cutters. It has a wide range of uses, and it can be seen in the name in a broad sense.
There is a unified representation method for ordinary machine clamping and turning inserts in the world, but the representation methods of slot inserts and milling inserts are different from manufacturer to manufacturer.
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When the rotation is larger, the surface roughness will be more ideal when the spiral is larger, the fluctuation surface will be worse, the change of the helix angle during conventional milling has no effect on the accuracy of the machined surface, but there is a considerable impact on the milling process, when the helix angle is smaller during the milling, the accuracy of the machining surface will be worse, especially when the helix angle is 10 degrees, it is quite obvious, because the cutting force of the milling is smaller than that of conventional milling, when the helix angle is smaller, there will be a more intense impact during cutting, the larger the helix angle, the worse the chip removal, the lower the helix angle is more suitable for milling grooves, High helix angle is not suitable for milling grooves, high helix angles, milling grooves, a small number of fast cutting methods must be used, this is the latest method, different helix angle cutting resistance comparison, the smaller the helix angle, the larger the cutting torque, the larger the helix angle, the smaller the helix angle, the smaller the axial tension, on the contrary, the larger the helix angle, the greater the axial tension, if the use of a larger helix angle end mill, you must use a strong grip of the chuck, the high helix angle end mill is sharper than the low helix angle end mill, It is easier to crack the inner side of the coupling angle of the high helix angle end mill, if there is a plane design, it can prevent the upper cracking when the helix angle is larger, the diameter friction will be smaller, so the tool service life can be longer, 60 degrees high helix angle end mill, if the direct milling groove, easy to break and crack, the tool will have no life, it can be said that the helix angle below 40 degrees when milling, the larger the helix angle, the more deformation on the side of the helix angle above 40 degrees during milling, the larger the helix angle, the less the side deformation of the helix angle below 30 degrees during conventional milling, The larger the helix angle, the more side deformation, the more 30 degrees of helix angle during climb milling, the larger the helix angle, the less side deformation.
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