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Usually we should pay attention to what we should pay attention to when buying a graphite engraving and milling machine, from the aspects of **, configuration, after-sales service, etc., graphite machining has a lot of dust, so we need to have a certain understanding of the protection system of the machine tool when purchasing, and we will specifically talk about the problems that need to be paid attention to when choosing a graphite engraving and milling machine from three aspects. Xin Tenghui CNC will give you a specific explanation of how to choose a graphite engraving and milling machine.
1. The graphite engraving and milling machine should have high dust suction intensity.
Graphite processing is very strict with the machine. Powder not only destroys the machinery, but also brings some damage to the human body. Therefore, the recommendations for the intensity of vacuuming are:
1) The inverter controls the operation of the vacuum cleaner and reduces the vibration source.
2) The suction inlet is close to the processing area, and the dust is quickly adsorbed.
3) Regular blowing design, so that the graphite dust in the corner is flying, sucked away, and will not stay in the machine.
4) The door of the tool magazine is equipped with an air blowing device to prevent graphite dust from entering the tool magazine and affecting the machining accuracy.
Second, the protection and sealing of the graphite processing center are very important.
The sealing of the tool magazine, including the design of the Y-axis, must be very strict. If the sealing ability of the machine tool is not good, the equipment will enter the dust for no more than 3 months, and some electronic components will be slowly damaged. It is recommended that the integrated design and protection performance of the Y-axis dust cover be upgraded.
3. Graphite engraving and milling machine uses solid guide oil.
Graphite equipment generally uses solid guide oil, and the reason why graphite rail oil will drip oil is that the oil is polluted and precipitated, resulting in waste oil, which will drip onto graphite or the machine. Recommendations:
1) When the rail oil drips onto the graphite surface, the material is destroyed.
2) Use the oil droplet ** device, regularly absorb oil, waste oil**.
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Xin Tenghui CNC is good, and the cost performance is also very high, you can understand it.
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Let's talk about the accessories of the engraving and milling machine: 1) System: the most commonly used haircut, Baoyuan, new generation, and Jingdiao self-use system.
The system of hair and carving is better, mainly reflected in the finish and speed. The system of Baoyuan 520 (now called 522) and the new generation 10a is also good, it can be said that these two systems use more people than Fago, Baoyuan's 520hc...As the name suggests, it can be carved and milled, and the power of the spindle and servo motor is increased on the basis of the engraving machine, and the bearing capacity of the bed is maintained, and the high speed of the spindle is also maintained.
The engraving and milling machine is also developing to high speed, generally known as high-speed machine, with stronger cutting capacity and very high machining accuracy, and can also directly process materials with hardness above HRC60, forming at one time, and widely used in precision mold core rough and finishing at one time.
Engraving and milling machine: as the name suggests, it can be carved and milled, and the power of the spindle and servo motor is increased on the basis of the engraving machine, and the bearing capacity of the bed is also maintained, and the high speed of the spindle is also maintained. Engraving and milling machine is also developing to high speed, generally known as high-speed machine, with stronger cutting capacity, very high machining accuracy, and can also directly process materials with hardness above HRC60, one-time forming, widely used in precision mold core rough and fine machining at one time, mold copper electrode, aluminum products batch processing, shoe mold manufacturing, fixture processing, watch vision industry. Due to its high cost performance, fast processing speed and good finish of processed products, it occupies an increasingly important position in the machine tool processing industry.
CNC Machining Center:
Hong Kong, Taiwan, Guangdong and other areas are also called computer gongs, the characteristics of processing parts on the machining center are: after the processed parts are clamped once, the CNC system can control the machine tool to automatically select and replace the tool according to different processes; Automatically change the spindle speed, feed and movement trajectory of the tool relative to the workpiece and other auxiliary functions, and continuously carry out drilling, countersinking, reaming, boring, tapping, milling and other multi-process processing on each processing surface of the workpiece.
Because the machining center can complete a variety of processes in a centralized and automatic manner, it avoids human operation errors, reduces the adjustment time of workpiece clamping, measurement and machine tools, and the turnover, handling and storage time of workpieces, and greatly improves the processing efficiency and machining accuracy, so it has good economic benefits. According to the position of the spindle in space, the machining center can be divided into vertical machining center and horizontal machining center.
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In fact, the engraving machine brand is not much different, mainly depends on the manufacturer's manufacturing, the use of components and other factors, in the end which brand of engraving machine is easier to use, this is a lot of people and some new buyers do not understand, let me tell you some parameters:
1. Performance. It can be applied to cutting, two-dimensional engraving and three-dimensional engraving on various flat materials. In addition, the main functions and advantages of the multi-functional metal engraving machine: powerful, a machine for multiple purposes, carved patterns and art graphics handicrafts, etc., can be easily done.
2. With the development of the engraving industry, the market has put forward higher requirements for engraving machine manufacturers. The market segmentation of the engraving industry has become increasingly mature, but the engraving equipment is only sporadic professional series engraving machine launched, and the introduction of professional series engraving machine is the top priority of engraving equipment manufacturers.
3. The perfect service system is the development of engraving machine manufacturers; A strong foundation. The establishment of a perfect service system is an urgent problem for many engraving machine manufacturers.
4. The ordinary bed is not easy to deform, and the full welding process is used and the vibration aging treatment is used to ensure that the machine does not shake when operating at high speed.
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CNC engraving and milling machine: as the name suggests. It can be carved and milled, and the engraving machine increases the power of the spindle and servo motor on the basis of the engraving machine, and the bed bears the capacity, while maintaining the high speed of the spindle, and more importantly, the accuracy is very high.
The engraving and milling machine is also developing towards high speed, generally known as the high-speed machine, with stronger cutting capacity and very high machining accuracy, and can also directly process materials with hardness above HRC60 and form them at one time.
In terms of appearance volume:
The machining center is the largest, with the large 1690 machine with a volume of 4m*3m, and the small 850 machine also available; The engraving and milling machine is second, and the larger 750 machine is generally in; The engraving machine is minimal.
Mechanically speaking:
The machining center generally adopts the cantilever type, and the engraving and milling machine and the engraving machine generally use the gantry structure, and the gantry type is divided into the moving beam type and the fixed beam type, and the current engraving and milling machine is mostly fixed beam type.
Analyze from a numerical control point of view.
1. 、-- CNC milling machining center requires the speed of the CNC system in general, and the spindle speed is about 0 8000rpm.
2、-- engraving and milling machine requires a high-speed CNC system, and the spindle speed is about 3000 30000rpm.
3. High-speed cutting machine tools require high-speed CNC system and excellent servo motor characteristics, and the spindle speed is about 1500 30000rpm.
Third、-- analysis on programming software.
From the perspective of software, CNC milling centers, high-speed cutting machines, engraving and milling machines can use standard CAD CAM software, such as MasterCam, Cimatron, PE UG, etc.
The new version of the software fully considers the uniformity of the cutting amount of the tool at every moment, especially the speed and smoothness of the tool at the moment of entering and leaving the work, as well as the problem of the following algorithm at the inflection point, so that the results and design graphics are more attached, and the CAD part just adopts a large number of intuitive three-dimensional solid modeling such as SOLIDWORKS and then transfers to CAM software through IGS and other software for processing.
But don't worry, CAD cam is growing faster than CNC for machine tools.
Due to the particularity of the tool, the engraving process has a fairly small angle control, and it is better to use type3.
Fourth、-- the requirements of automatic tool change and automatic tool setting in the tool magazine.
Machining center is a decent term, but I think the requirements for the tool magazine must be combined with reality.
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Graphite engraving and milling machine is a kind of CNC engraving and milling machine, CNC engraving and milling machine includes: mold engraving and milling machine, graphite engraving and milling machine, ceramic engraving and milling machine, etc.
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Don't fall into the trap of low prices, now engraving machine manufacturers are like mushrooms after a rain, fierce competition, profits are not as high as buyers think, expensive must have expensive reasons, looking for a long time to buy manufacturers, quality and after-sales are guaranteed.
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It must be Qingdao Suba's, because I want to get on the equipment, I only consulted their family, and went to their house to investigate, but someone else called me, saying what Qingdao Chengtuo's, and Suba's family, and then I asked Suba, they said that they have used legal means for impersonators, and there are people who have impersonated, and they must be very powerful.
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Buy engraving machine to find me, Nanjing, cost-effective, good service.
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Pickup engraving machine.
I am the business king of the manufacturer, and my name is the mobile phone number. The production base is in Shenzhen. Welcome to visit our company.
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