The installation steps of the servo reducer, how to install the reducer correctly?

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In the reducer family, planetary reducers are widely used in servo, stepper, DC and other transmission systems due to their small size, high transmission efficiency, wide deceleration range and high precision. Its function is to ensure the premise of precision transmission, it is mainly used to reduce the speed, increase the torque and reduce the moment of inertia ratio of the load motor. In order to better help users make good use of planetary reducers, this article analyzes the reasons for shaft breakage of reducers and drive motors, and introduces in detail how to correctly install planetary reducers.

Correct installation, use and maintenance of the reducer is an important part of ensuring the normal operation of mechanical equipment. Therefore, when you install the planetary reducer, please be sure to strictly follow the following installation and use related matters, and carefully assemble and use.

The first step is to confirm whether the motor and reducer are intact before installation, and strictly check whether the dimensions of each part connected to the motor and the reducer match, here are the dimensions and matching tolerances of the positioning boss, input shaft and reducer groove of the motor.

The second step is to unscrew the screws on the dust hole on the outside of the flange of the reducer, adjust the clamping ring of the PCS system to align the side hole with the dust hole, and insert the hexagon to tighten it. After that, remove the motor shaft key.

Hello, there are the following steps: 1. Confirm whether the motor and reducer are intact before installation, and strictly check whether the size of the motor and the reducer are matched, here are the positioning boss, input shaft and reducer groove of the motor and other dimensions and matching tolerances. 2. Unscrew the screws on the dust-proof hole on the outside of the flange of the reducer, adjust the clamping ring of the PCS system to align the side hole with the dust-proof hole, insert it into the hexagon and tighten it.

After that, remove the motor shaft key. 3. Connect the motor and the reducer naturally. When connecting, it is necessary to ensure that the concentricity of the output shaft of the reducer and the input shaft of the motor is consistent, and the outer flanges of the two are parallel.

If the misalignment is inconsistent, it will cause the motor shaft to break or the reducer gear to wear. 4. According to the prescribed installation device, ensure that the staff can easily approach the oil standard, vent plug, and drain the oil plug. After the installation is in place, the accuracy of the installation position should be comprehensively checked in order, the reliability of the fastener compression, and the flexible rotation after installation.

5. The reducer adopts oil pool splash lubrication, and the user needs to remove the screw plug of the vent hole and replace it with the vent plug before operation. 6. During installation, it is strictly forbidden to hit with a hammer, etc., to prevent excessive axial force or radial force from damaging the bearing or gear. Be sure to tighten the mounting bolts before tightening the force bolts.

Before installation, wipe the anti-rust oil on the motor input shaft, positioning boss and reducer connection with gasoline or zinc sodium water. The aim is to ensure tightness and flexibility of the connection and to prevent unnecessary wear and tear. Before connecting the motor with the reducer, please make the motor shaft keyway perpendicular to the tightening bolt.

Finally, tighten the force bolt. All tension bolts need to be fixed and checked with a torque wrench according to the indicated fixed torque data.

It is used to reduce the rotational speed, increase the torque, and match the inertia.

Compared with other reducers, servo motor reducers have the characteristics of high rigidity, high precision (single-stage can be within 1 minute), (two-stage can be within 3 minutes), high transmission efficiency (single-stage is 95%-99%), high torque-to-volume ratio, and lifelong maintenance-free. Because of these characteristics, servo motor reducers are mostly installed on stepper motors and servo motors or brushless motors.

The rated input speed of the servo motor reducer can reach up to 18000rpm (related to the size of the reducer itself, the larger the reducer, the smaller the rated input speed), the output torque of the industrial-grade servo motor reducer is generally not more than 2000nm, and the special ultra-large torque servo motor reducer can be more than 10000nm. The operating temperature is generally around -25 to 100 °C, and can be changed by changing the grease.

Correct installation, in the process of using and maintaining the reducer, is an important part of ensuring the normal operation of mechanical equipment. Therefore, when you install the reducer, please be sure to strictly follow the following installation matters and carefully assemble and use.

The first step is to confirm whether the motor and reducer are intact before installation, and strictly check whether the dimensions of each part connected to the motor and the reducer match, here is the size and matching tolerance of the positioning boss, input shaft and reducer groove of the motor.

The second step is to unscrew the screws on the dust hole on the outside of the flange of the reducer, adjust the clamping ring to align the side hole with the dust hole, and insert the hexagon to tighten it. After that, remove the motor shaft key.

The third step is to connect the motor with the reducer naturally. When connecting, it is necessary to ensure that the concentricity of the output shaft of the reducer and the input shaft of the motor is consistent, and the outer flanges of the two are parallel. If the misalignment is inconsistent, it will cause the motor shaft to break or the reducer gear to wear.

How to assemble and assemble the reducer? The installation method is very simple, you can learn it by looking at it once!

I don't understand what it means! What type of reducer do you have?

How to assemble and assemble the reducer? The installation method is very simple, you can learn it by looking at it once!

You can install it the same as a normal motor, but don't hit the encoder part!

Different types of servo motors have different mounting holes, and there are installation size drawings.