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Aerated block equipment is also known as aerated concrete equipment. In the early stage of installing the equipment, you need to choose the equipment according to your current investment level. The aerated concrete equipment has an annual output of 50,000, 150,000 and 300,000 cubic meters of production lines.
Moreover, according to the degree of automation of different production lines, the first aspect is still quite large. You can search for HYJQ, which has information about aerated concrete equipment, and hope to help you.
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Zhengzhou Ruiheng Machinery Manufacturing Co., Ltd. is a professional manufacturer of aerated block equipment, with an annual output of 2-100,000 square meters of aerated block equipment, between 80-600 and more than 150,000 square meters, with an investment of tens of millions.
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An aerated block production line with an annual output of 150,000 cubic meters needs workers. It's 26-35 people. This is based on the degree of automation.
The higher the degree of automation, the fewer people are needed. For example, the current domestic airflip aerated concrete equipment process. The labor volume of one line only needs 26 people, which is enough.
Study, generally.
One or two weeks, it's fine.
But this profit is based on your local raw materials, taking into account the production cost. Then there's your local sales** and market demand.
If you need information in this regard, you can consult Zhengzhou Baixin Machinery. Under Baixin aerated block equipment, you can do it.
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Abstract: The production of aerated block needs to use a lot of equipment, the whole set of production equipment is relatively high, the general autoclaved aerated block equipment is one or two million yuan, non-autoclaved is more than one million yuan to more than six million yuan, the specific needs depend on customer needs and configuration scheme, will be affected by the required equipment model configuration, the size of the output of investment, the degree of automation of the equipment, the use of raw material system and other factors. Let's take a look at how much the whole set of aerated block equipment is.
1. How much is the complete set of aerated block equipment.
Aerated block has more advantages than traditional bricks, widely used in recent years, the production of aerated blocks requires many equipment, including autoclaves, elevators, feeders, pouring machines, etc., the investment cost of a complete set of aerated brick production equipment is relatively large. Pie celery.
It is understood that the whole set of aerated block equipment is not fixed, it needs to be combined with the actual needs of the configuration plan to be estimated, and will be affected by many factors, such as the aerated block is divided into autoclaved and non-autoclaved, autoclaved aerated block equipment is generally one or two million yuan, non-autoclaved aerated block equipment is cheaper, mostly more than one million yuan to more than six million yuan.
Second, what are the factors that affect the production equipment of aerated bricks.
Production equipment plays a key role in the quality of the aerated block, and the quality of the complete production line is high and low, which is mainly affected by the following factors:
1. The required equipment model configuration.
There are many equipment required for the production of aerated bricks, and different equipment configurations and equipment models will cause different equipment, depending on the configuration scheme required for production.
2. The size of the output of the investment.
The annual output of aerated bricks produced by aerated block production line generally ranges from 50,000 cubic meters to 300,000 cubic meters, and the output of different products is different.
3. The degree of automation of the first fibrillation of the equipment.
Nowadays, industrial machinery and equipment are developing towards automation, but there are also some equipment with a low degree of automation, the level of automation and output are different, and the production process is also different, which is also the reason for the difference.
4. Use raw materials.
There are three main raw material systems for the production of aerated bricks, namely cement-lime-sand series, cement-lime-fly ash series and cement-slag-sand.
When learning about aerated brick equipment, the difference between many online and customers' budgets is actually very large. It is recommended to find a professional dusty equipment manufacturer to ask, they will put forward some solutions for customers to choose according to the different needs of customers, and then give **.
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Aerated block equipment mainly includes: ball mill, jaw crusher, belt conveyor, mobile mixing pouring machine, vortex pulping machine, double hook synchronous crane, single hook crane, spreader, steaming and curing vehicle, mold frame bottom plate, hoist, cutting equipment, column support and other equipment. The name, function and purpose of the device are as follows:
Jaw crusher: It is mainly used for crushing quicklime blocks and grinding to reach the feed particle size of the ball mill to ensure the fineness output of lime powder.
Bucket elevator: It is mainly used to lift and convey the crushed quicklime particles to the silo. In the production line, two units are required, one is used to lift and transport quicklime grains; One is used to lift and convey quicklime powder.
White ash silo, mud silo: mainly used to store lime particles, lime powder, cement and other materials. There are 3 silos in total, one to store quicklime grains; one stores quicklime powder; One stores cement.
Electromagnetic feeder: used to feed the ball mill. The machine is installed at the bottom of the silo, with stable amplitude and uniform feeding.
Ball mill: mainly used for grinding quicklime.
Process flow of aerated block equipment.
The aerated block equipment production line is mainly two production processes, fly ash aerated block and sand aerated block production line equipment and other aspects of technology to reach the industry-leading level. Aerated concrete block is a new type of green and environmentally friendly self-insulating wall material made of river sand, lime and cement as the main raw materials, aluminum paste as the gassing agent, and the raw materials are finely grounded, the ingredients are stirred, the gas is poured and the gas is generated, the static stop is cut and the autoclave is cured.
The product produced by aerated block equipment is a new type of building material that is lightweight and porous, thermal insulation, good fire performance, nailable, sawable, planable and has a certain seismic resistance. Due to the reduction of the weight of the building, the destructive power is small, so the seismic resistance of the building is greatly improved.
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The process of aerated block production line is as follows:
1. The storage of aerated blocks and the supply of raw materials are transported into the factory by automobiles, and fly ash (or sand and stone powder) is concentrated in the raw material yard and transported into the hopper when used.
2. The raw materials of aerated blocks are processed by ball mills and sent to the ball mill through electromagnetic vibration feeders and belt conveyors, and the finely ground fly ash is sent to the slurry tank for storage with fly ash pumps.
3. After the chemicals are manually measured in a certain proportion, they are made into a solution of a certain concentration and sent to the storage tank for storage. Aluminum powder is transported to the production workshop by the aluminum powder warehouse, lifted to the second floor of the batching building with an electric hoist, poured into the mixer to add water quantitatively, stirred into an aluminum powder suspension, aerated block batching, stirring, pouring lime, cement by the screw conveyor under the powder batching bin in turn to the automatic metering scale for cumulative measurement, and there is a screw conveyor under the scale to evenly add the material into the pouring mixer.
4. After the initial curing of the aerated block and cutting and pouring, the mold is pushed into the initial curing chamber with a conveyor chain for gas and initial coagulation, and after the initial curing, the mold frame and the green body are hoisted together with a negative pressure spreader to the cutting table where the kettle bottom plate is placed in advance, and the mold frame is taken off, and the cutting machine is cross-cutting, longitudinal cutting, milling bread head to the green body, and the mold frame is hoisted back to the mold truck for manual cleaning and oiling, and then hoisted to the mold car for the next pouring, and the cut green body is hoisted to the kettle car with a crane to stack two layers together with the kettle bottom plate.
5. After the autoclaving of the aerated block and the finished body are completed on the parking line in front of the kettle, open the autoclave door to be discharged, first use a winch to pull out the finished kettle car in the kettle, and then pull the autoclave car ready for autoclaving into the autoclave with a winch for maintenance. The finished products on the kettle are hoisted to the finished product warehouse with an overhead crane, and then transported to the finished product yard with a forklift loading and unloading truck, and the empty kettle car and the kettle floor are hoisted back to the return line, and then pulled back to the yard frame with a winch for the next cycle.
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Summary. The amount of 1 cubic aerated concrete brick = 1 piece, multiplied by 6w to obtain the approximate value of electricity.
The amount of 1 cubic aerated concrete concrete = 1 piece, multiplied by 6w to obtain the approximate value of electricity.
Is it kilowatt-hours.
Or degrees. Degree.
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With an annual output of 300,000 cubic meters of aerated block production line, what is the annual profit? Raw material cost calculation table per unit product of aerated concrete blocks: a fly ash:
See the following table Serial number Material Name Unit Consumption per cubic meter Unit price of raw materials (yuan tons) Itemized cost (yuan cubic meters).
1 fly ash t 30
2 quicklime t 230
3 Cement t 250
4 Gypsum t 70
5 kg of aluminum powder paste 16 (yuan kg).
6 water t 2
7 waste engine oil kg yuan kg).
8 steam t
9 Electricity kWh 12
10 Coal t 550
In total, Henan Zhengda Zhongke Heavy Industry Machinery **** tailors the feasibility report of the relevant aerated concrete block project for you, which lists in detail a variety of expenses, namely cost calculation, risk assessment, Henan Zhengda Zhongke is a manufacturer of aerated concrete equipment.
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Summary. Aerated block is a kind of porous concrete, it is a lightweight porous new building material, aerated block equipment production of aerated block has the advantages of light bulk density, high thermal insulation efficiency, good sound absorption and processability, etc., can be made into wall blocks, insulation blocks, pressure panels, floor slabs, wall panels and insulation pipes and other products, aerated block production line aerated concrete has begun to be widely used in industrial and civil buildings in the load-bearing or non-load-bearing structures and pipeline insulation in China, becoming an important part of new building materials.
There are two main categories of aerated block production line manufacturers: one is domestic, such as Changsha Jinlin Machinery Co., Ltd., Shenzhen Jianlian Machinery Co., Ltd., Anhui Kaisheng Machinery Manufacturing Co., Ltd., Mengqiao Co., Ltd., etc.; The other category is foreign, such as Keller GmbH in Germany, Hess AAC Systems in the United States, AERIX Industries in Finland, etc.
The aerated block production line is a new type of building material production line made of light porous silicate products made of siliceous materials (sand, fly ash and silica-containing tailings, etc.) and calcareous materials (lime, cement) as the main raw materials, mixed with gassing agent (aluminum powder), and made by batching, stirring, pouring, pre-raising shed, cutting, autoclaving, chain maintenance and other processes.
Aerated block is a kind of porous concrete, it is a light and porous new source of building materials, aerated block equipment production of aerated block has the advantages of light bulk density, high thermal insulation efficiency, good sound absorption and processing, can be made into wall blocks, insulation blocks, pressure panels, floor slabs, wall panels and insulation pipes and other products, aerated block production line aerated concrete in China has begun to be widely used in industrial and civil construction hail scattered construction in load-bearing or non-load-bearing structures and pipeline insulation, become an important part of new building materials.
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The equipment I use is produced by Hualong Heavy Industries, and it has been used for several years, and it is very good in all aspects. In fact, I think that a good aerated brick equipment manufacturer should not only promise to customers to do a good job in quality and after-sales, because these are originally within the division, but also should do a good job in market research, investment scale analysis, site selection and site layout planning for customers before investment. Because many people don't know much about the market and market rules when they first enter the industry, I was like this at the time, just thinking about buying a set of equipment to go back to make money, many manufacturers have seized this point, and tried their best to recommend large equipment to me, and the benefits were blown to the sky.
From this point I think Hualong Heavy Industry is doing very well, but fortunately I didn't get dizzy at that time and ordered it directly, when I went back to the hotel, I passed by the factory of Hualong Heavy Industry, I went in and asked, I originally wanted to buy a set of larger equipment, to Hualong they gave me an analysis of the market, that I started on the big equipment may cause overcapacity, and also told me what kind of place the site is suitable, and my plant was also planned, so that I saved a lot of things, It turned out that a lot of what I planned was very inappropriate. Moreover, Hualong Heavy Industry has a history of producing aerated block equipment for more than ten years, and the technical experience is very proficient. So I suggest you can contact Hualong Heavy Industries.
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The aerated block production line equipment is a new type of building material production line for light porous silicate products made of siliceous materials (sand, fly ash and silica-containing tailings, etc.) and calcareous materials (lime, cement) as the main raw materials, mixed with gassing agent (aluminum powder), and made by batching, stirring, pouring, pre-cursing, cutting, autoclaving, curing and other processes. From the initial raw material processing to the final aerated block finished product out of the kettle, the Zhengguo container aerated block production line solution will well meet the aerated block processing needs of various customers.
It is best to go to the manufacturer for a field visit.
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Gongyi Taixiang has a history of 30 years, has mature technology in production and processing, and the aerated block equipment produced is second to none at home and abroad.
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Wuhan Peninsula Heavy Industry's aerated block equipment is OK.
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