Is the automatic welding robot good or not, and what is the approximate price?

Tell me about the advantages of automatic welding robots, and you will know whether it is good or not.

1. Greatly reduce the cost of the enterprise.

The automatic welding robot realizes automatic welding operation, which can lower the welding materials according to the weld specifications, solves the phenomenon of welding consumables waste, and can realize the situation of one person operating multiple machines, which greatly reduces labor costs.

2. The welding quality is stable.

The intelligent welding system of the automatic welding robot can identify the position and specification of the weld through the weld tracking sensor, and put just the right welding material to fill the weld, and the weld is beautiful and firm.

3. Greatly improve welding efficiency.

In traditional welding, due to manual factors, the production plan will be slowed down, resulting in the production cycle of the product is not clear, and the automatic welding robot can achieve uninterrupted work, and there is no fatigue, holidays, personal leave, occupational diseases and other problems, which greatly improves the welding efficiency.

4. Strong environmental adaptability.

Workers can not work normally in the harsh environment, but also cause occupational diseases, automatic welding robots instead of welding workers to complete the work, isolate harmful impurities such as harmful gases, arc light, radiation, smoke and dust, and can stabilize the quality.

5. Realize mass welding production.

The automatic welding robot can realize the teaching programming, and the welding parameters are stored in memory, and the welding parameters do not need to be adjusted frequently, and the batch welding production can be easily realized.

6. High flexibility.

The number of joints of the automatic welding robot determines its flexibility, and each joint flexibly cooperates to complete the welding work in the welding work, and the more joints, the higher the flexibility.

7. Long service life.

If properly maintained, fully automatic welding robots can have a service life of up to several decades, bringing higher production benefits to users.

The specific price depends on some specific information of your welding products, if you need to buy, you can go to the university automation equipment procurement service platform to see, the platform gathers more than 1000+ suppliers across the country, can quickly provide a number of suppliers, multiple solutions, and the platform will help you improve the specific needs, the supplier can simply understand the project before contacting, quickly judge whether it can undertake the project, do not need to contact the supplier one by one, and the whole process is free service, more reliable.

The robot should still be very good, quite satisfied. The general internship period is about 80% of the regular salary.

This question is actually very easy to answer, and it stands to reason that manual welding is definitely more expensive than automatic welding. After all, an automatic welding machine is more than 100,000 yuan, and manual welding is only a few thousand yuan. Let's explain why manual welding is more expensive than automatic welding machines from three aspects.

1. Labor costs.

Labor costs are increasing substantially, and the difficulty of job recruitment and training is also greatly increasing, which also makes the advantages of automatic pipe welding gradually highlighted. The automation and integration of automatic welding equipment have increased, and the number of operators and equipment required has been reduced. Automatic pipeline welding can also be carried out in strict accordance with the predetermined process parameters without the negative impact of the operator's health, emotion, environment, etc., so as to meet the requirements of standardization, consistency, reliability and controllability of the pipeline construction welding link, and ensure the overall welding quality to the greatest extent.

It can greatly reduce the labor intensity of welders, liberate welders from monotonous, repetitive, and susceptible to negative factors such as tiredness, emotion, and environment, and use their energy to monitor the welding status and quality.

Second, welding efficiency.

We all know that automatic pipe welding can shorten the welding time and improve the construction efficiency. Root welding is the bottleneck of pipeline welding, which restricts the overall construction speed, so today we use the time of root welding to roughly measure the efficiency of automatic pipeline welding. From the comparison of automatic welding and semi-automatic welding efficiency, we can find that fully automatic welding can increase the efficiency by nearly 5 times at most.

3. Consistency of welding quality.

The automatic welding machine has better welding quality consistency. The conventional welding method of automatic welding belongs to thin-layer multi-pass welding, and the heat transfer of each layer is significantly lower than that of semi-automatic and manual welding, which is conducive to improving the strength of girth welds, and its tensile fracture position mostly appears on the base metal. The semi-automatic welding self-protection flux-cored welding wire has high aluminum content, coarse weld grains, and poor impact toughness stability, while automatic welding has good impact toughness stability, which can accurately control the welding process parameters such as girth weld welding materials, heat input and cooling rate, and better meet the higher requirements of large-diameter and high-steel grades for weldability of pipelines.

It also has a good control scheme for the preheating temperature, interlayer temperature and other problems, which can better solve the problem of reduced weldability of girth weld. The problems exposed in the semi-automatic welding process and the frequent accidents show that the quality consistency of the girth weld is poor, and the human factors are difficult to control, such as unauthorized over-standard welding, increasing the amount of heat input, reducing the number of welding layers and other welding methods, which greatly reduce the quality and performance of the girth weld, and the safety of pipeline operation is difficult to be guaranteed, while non-destructive testing can only detect whether there are welding defects, and the performance of the girth weld cannot be detected.

To sum up the above three considerations, manual welding is more expensive than automatic welding machines!!

1. Traditional manual welding. Manual welding requires welding workers to master the welding technology and the degree of proficiency in welding to determine the quality of the welding process, which is what we often say to do things by feel. If it feels good that day, the defective rate will be lower, and if the feel is not good, the defective rate may not be good.

Therefore, it is difficult to grasp the pass rate of manual welding and the production efficiency is low, and the technology of each welder is different, and the quality of the welded workpiece is also different.

2. Automatic welding machine. The automatic welding machine can be fully automatic welding, without professionals can also operate, the key is that there is no need for any feel when welding, the quality of the welded products is the same, the production efficiency is high, the pass rate can be as high as 99% or more, and the non-standard automatic welding machine can be automatically loaded and unloaded, and can also be made into an assembly line as needed, which is convenient and fast, and saves labor.

Summary: Because the labor cost is very high, according to today's wages, the average welding worker's daily salary is at least 120 yuan (good technology is calculated separately), and there is a cost of 10,000 yuan a year, and it is only a welder's salary; Automatic welding machine, then this ** is not easy to say, there are thousands to hundreds of thousands of yuan, because this depends on your welding process, output, material, etc. This is also a cost-effective calculation, one machine can be used for 7 to 8 years, and many machines can be supervised by very few special personnel.

Relatively speaking, according to the long-term plan, the overall cost of automatic welding machine is less.

The better manufacturers of welding robots include Ma'anshan Fanghong Automation Technology, Shandong Feihong Construction Machinery, Jiangyin Younes Automation Technology, Shandong Juncheng Machinery Technology, and Zhucheng Meidel Robot Technology.

1. Shandong Feihong Construction Machinery ****.

Shandong Feihong Construction Machinery Co., Ltd. is an excellent manufacturer of CNC steel cage rolling welding machine, CNC steel bar bending center, CNC steel bar bending and hoop bending machine, providing new and excellent steel bar skeleton piece welding robot FH Feihong, stirrup sheet metal integrated machine automatic steel stirrup sheet metal integrated machine, automatic welding manipulator and other products.

2. Jiangyin Unisys automation technology.

Jiangyin Unes Automation Technology Co., Ltd. is an excellent manufacturer of positioners, purifiers, and cleaning stations, providing new and excellent Jiangyin Unes arc welding safety workshops, Jiangyin Unefaruc R-0IB welding robots, Jiangyin Unes Fanuc CR-35IA collaborative robots and other products.

3. Shandong Juncheng Machinery Technology Co., Ltd.

Shandong Juncheng Machinery Technology Co., Ltd. is an excellent manufacturer of welding robots, positioners, and ground rails, providing new and excellent Juncheng Technology Co., Ltd. to sell automated welding robots, specializing in the sales of welding robots and the customization of positioner ground rails and other products.

4. Zhucheng Meidel Robot Technology ****.

Zhucheng Meidel Robot Technology Co., Ltd. is an excellent manufacturer of welding robots, automation robots, and handling robots, providing new and excellent intelligent 6-axis handling robotic arms instead of manual professional customized handling robots, welding robot manufacturers customized automatic welding equipment, 6-axis robotic arms, welding robots, domestic automatic jointed 6-axis robotic arms professional customization and other products.

5. Ma'anshan Fanghong Automation Technology Co., Ltd.

Ma'anshan Fanghong Automation Technology Co., Ltd. is an excellent manufacturer of bending robots, sheet metal robots, and industrial robots, providing new and excellent wrist load 3kg, DR3-700 desktop robot, working radius meters, DR8-1800 welding robot, wrist load 8kg, DR8-1400 welding robot and other products.

Abstract:Compared with traditional manual welding, welding robots have many advantages, simple operation, and ordinary workers directly replace high-tech welders, so as to save high labor costs for enterprises. So what is an automatic welding robot** and what are the top five reasons to buy an automatic welding robot?

First of all, an automatic welding robot** is between 1-150,000 yuan. Secondly, the five reasons for buying automatic welding robots are divided into the need for enterprise transformation and upgrading, clear production cycle, low production cost, high level of automation, and improving the competitiveness of products. Let's take a look at the specifics!

1. How much is the automatic welding robot**?

The environment of welding work is very poor, especially the fire of welding has a great damage to people's eyes, people working in this position will not stay for too long, and often change employees, which will have a certain impact on the development of the enterprise. Nowadays, there are many enterprises that will choose automatic welding robots for production. So how much is an automatic welding robot**?

At present, most of the ** automatic welding robots on the market are between 1-150,000 yuan. Specifically, it depends on the brand and model of the welding robot you choose, and there are many factors that affect the welding robot.

2. What are the five reasons to buy an automatic welding robot?

1. The need for enterprise transformation and upgrading. The automatic welding robot is an automatic welding equipment for welding operations, which does not require manual participation in the welding process, has a high level of automation, and the control system carries out intelligent welding according to the specifications of the weldments, so as to accelerate the transformation and upgrading of the enterprise.

2. Improve the competitiveness of products. In the competitive market, enterprises need to improve the advantages of their products. Generally speaking, it is to produce a large number of products in the process of competition with peer enterprises within the specified time.

The automatic welding robot can improve the overall speed of the production line of the enterprise, and the product quality can achieve accurate welding of the weld, and the welding is beautiful and firm, and the finished product rate of the enterprise can be improved.

3. The production cycle is clear. The automatic welding robot can achieve 24-hour uninterrupted work, and the company's production cycle is clear, and the welding task can be completed with quality and quantity.

4. Low production cost. Enterprises have a certain budget for the output cost in production, traditional welding often has personnel injuries or welding defects, after the end of the production cycle, the production budget will increase, automatic welding robots can reduce the injury accidents of workers, but also reduce the waste of welding materials, reduce the output cost of enterprises.

5. High level of automation. The automatic welding robot has a compact structure and an intelligent control system, which can intelligently identify the weld specifications and put just the right material to fill the weld, the weld is beautiful and firm, and the level of automation and intelligence is high.

The welding industry is faced with heavy welding tasks and strict welding requirements, automatic welding equipment to help the welding industry reduce the burden, automatic welding robots with unique advantages quickly developed in the welding industry, in various industries gradually replace traditional welding, let's understand what industries automatic welding robots can be applied to.

Construction machinery manufacturing industry. The weldments manufactured by construction machinery are generally larger, and traditional welding will encounter a lot of difficulties in welding operations, and a lot of manpower and material resources will be consumed when handling weldments and flipping welding, and automatic welding robots can realize flip welding of larger weldments by matching welding positioners, and liberate labor from heavy welding operations.

Automotive industry. With the high demand of the public for the automotive industry, the automotive industry is also developing in the direction of diversification, the parts on the car body are up to thousands of pieces, and the welding quality requirements are high, the automatic welding robot adjusts the parameters through the intelligent system, and realizes different welding parameters for different weldments, so that the weld can be accurately welded and the welding quality can be improved.

Coal mining industry. China's coal mining volume is increasing year by year, the demand for coal mine collection equipment is also relatively large, high-intensity work and harsh working environment will cause psychological and physiological harm to workers, welding automatic welding robot can replace manual welding work in a harsh environment, reduce the incidence of occupational diseases, reduce the economic losses of enterprises, and improve the production speed of welding.

Electronic equipment industry. The electronic equipment industry pursues accuracy and stability, and the automatic welding seam tracking technology can be filled with levers according to the specifications of the weld to ensure that the weld is beautiful and firm, which also meets the high-precision requirements of the electronic equipment industry.

The above is the application industry of automatic welding robots, automatic welding robots help enterprises improve production efficiency, reduce labor and material costs, and improve welding quality.