What is the 3C automatic assembly line?

The automatic assembly line can realize the automatic assembly and packaging of products for the factory, and create an unmanned workshop.

3C terminal manufacturers are increasing investment in automation upgrades, and Apple invested about 300 million to 500 million in automated production lines last year. As the largest 3C product OEM in China, Foxconn also has considerable capital investment in the field of automation. In addition, ZTE, Midea, Haier, Gree, etc. have invested a lot in the upgrade of automated production lines, and the 3C automation upgrade has been launched.

There are 3C product automatic assembly production lines, depending on what products you need to assemble, such as: audio automatic assembly and testing line:

1.Automatic audio assembly, can be automatically assembled on the bottom shell, automatic lock horn, automatic installation of the fixed seat, automatic twisting subwoofer, automatic installation of the shell, automatic lock panel, automatic installation of handles, automatic installation of handles, automatic installation of pulleys, etc. It can be adapted to different sizes of speakers.

2.The special locking module is adopted, and the deep hole 150mm can also be locked; XYZ 3-axis plus high-torque R-axis grips and tightens the subwoofer quickly and accurately.

3.The positioning fixture adopts the upper and lower return flow mode, the rollers on both sides are driven, and the positioning of the station fixture adopts taper pin jacking and precise alignment; The size of the fixture can be universal.

Automatic placement and appearance inspection line of auxiliary materials:

Description: The reproduction line is the mature standard adhesive machine of Qin Taisheng company, combined with the accessories on the motherboard of the customer's mobile phone for process planning, and the last station is the automatic appearance and auxiliary material review machine to improve the quality and efficiency of inspection.

High efficiency: 70% of personnel can be saved with the same output.

High quality: Our adhesive machine has 5 years of mature customer experience, has rich experience in non-standard sticking accessories, and the equipment is stable and reliable to ensure product quality.

Specific cases are specific to the plan.

Automated assembly line is a general term, including assembly line, belt assembly line, chain plate line, plug-in line, etc., which is mainly operated by the automation system and does not require manual operation.

Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical care, services and households. The use of automation technology can not only liberate people from heavy physical labor and part of mental labor and harsh and dangerous working environments, but also expand the functions of various human organs, greatly improve labor productivity, and enhance human beings' ability to understand and transform the world.

Large-scale complete sets of equipment in an automation system, also known as automation devices. The process by which a machine or device is automatically operated or controlled according to prescribed procedures or instructions without human intervention. Therefore, automation is an important condition and a significant symbol for the modernization of industry, agriculture, national defense, and science and technology.

Automation is a high-tech company specializing in the R&D, production and sales of intelligent automatic control, digitalization and networked controllers and sensors. The company's products have a variety of products to meet the needs of customers.

The development of automation technology in the field of warehousing (including the main warehouse) can be divided into five stages: manual warehousing stage, mechanized warehousing stage, automated warehousing stage, integrated warehousing stage and intelligent automated warehousing stage. In the late 90s and a few years in the 21st century, intelligent automated warehousing will be the main development direction of automation technology.

production line equipment; assembly line equipment; automatic assembly line of assembly equipment; industrial assembly line equipment; belt conveyor line equipment; assembly line of assembly equipment; chain line equipment; drum assembly line equipment; plug-in assembly line equipment; turnover carts; Workbench; hoist; coating and drying equipment; storage shelves; stainless steel products; wire rod products; Non-standard equipment, assembly line equipment.

Assembly line equipment is a continuous conveying of goods handling machinery on a certain line, also known as conveyor line or conveyor. According to the conveying series of products, it can be roughly divided into seven types of assembly lines: belt assembly line, plate chain line, multiple chain line, plug-in line, mesh belt line, suspension line and drum assembly line.

Generally, it includes traction parts, load-bearing members, driving devices, tensioning devices, reversing devices and supporting parts. The conveyor can carry out horizontal, inclined and vertical conveying, and can also form a space conveying line, and the conveying line is generally fixed. The assembly line has a large conveying capacity, a long transportation distance, and can also complete several process operations at the same time in the conveying process, so it is widely used.

I recommend you to use item's automated pipelines, which offer linear slides and mechanical drive elements that can be combined to suit the needs and open up a wide range of possibilities, such as variable stroke lengths, a wide range of different speeds, lightweight and heavy-duty systems – always with absolute precision and overall reliability.

The automatic assembly line has a higher rated load than linear bearings, and can bear a certain torque, which can achieve high-precision linear motion under high loads.

The automatic assembly line belongs to precision parts, so it requires a very cautious attitude when using, even if the high-performance automatic assembly line is used, if it is used improperly, it can not achieve the expected performance effect, and it is easy to damage the automatic assembly line. Therefore, the following should be paid attention to when using automated pipelines:

1.Prevents rust.

When you take the automatic assembly line directly by hand, you should wash off the sweat on your hands and apply it with high-quality mineral oil before operating, especially in the rainy season and summer.

2.Keep the environment clean.

Keep the automation assembly line and its surroundings clean, even if the invisible smile dust enters the rails, it will increase the wear and tear, vibration and noise of the rails.

3.Installation should be done carefully and carefully.

The automatic assembly line should be carefully used and installed, and strong stamping is not allowed, the guide rail is not allowed to be directly hit with a hammer, and the pressure is not allowed to be transmitted through the rolling elements.

4.Install the tools properly.

The automated assembly line uses suitable and accurate installation tools, and uses special tools as much as possible, and tries to avoid using things like cloth and staple fiber.

I recommend you to use item's automated pipelines, which offer linear slides and mechanical drive elements that can be combined to suit the needs and open up a wide range of possibilities, such as variable stroke lengths, a wide range of different speeds, lightweight and heavy-duty systems – always with absolute precision and overall reliability.

And all linear systems can be tailored to meet your performance requirements and unique specifications. It is also easy to install and can be used in a variety of applications.

There are two kinds, one is a simple conveyor line, the operator guards on both sides, completes his own process, puts it up, and flows to the next one, many electronics factories, labor-intensive companies, are using this. There is also a fully automatic assembly line, the whole line is unmanned production, all are mechanical automatic actions, generally a line is only one or two people watching the machine action.

The automated assembly line is a general term, which includes assembly lines, belt lines, chain plate lines, plug-in lines, etc., which are mainly operated through the automation system and do not require manual labor. For example, the assembly line produced by Lianguang Electronics uses a PLC system.

I am an engineer engaged in the automation design and planning of assembly lines;

The automatic assembly line is mainly composed of three parts: automatic assembly station station, workpiece conveying mechanism, workpiece assembly positioning mechanism;

Different products will have different assemblies, and the required equipment will not be the same; The assembly scheme will also vary depending on the direction of the designer's focus.

Originating from Ford, the production line has been widely adopted in industry for nearly a century and is constantly innovating in content and form. In the second half of this century, Japan, which had risen rapidly after World War II, developed a new type of assembly production called "just-in-time production" (the details of which are discussed separately in this book), and this main mode of production in the manufacturing industry was further developed and innovated. Now, assembly line production is not only used for product assembly and parts machining, but also in casting, forging, heat treatment, electroplating and welding, painting and package elimination assembly, etc., have also been widely used.

It is recommended that you give more examples, especially your past successful cases, such as inheriting the spirit of rigor and excellence, making a full analysis of the "three realities" of the site, the current situation and the current situation for users, and collecting a large number of production data and feasibility comprehensive evaluation, which are highly appreciated by users. After being put into production, it has been confirmed that the return on investment of the intelligent marking production line has indeed reached the industry-leading level, creating a value-added return on investment for users.

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1.Designate a key process as the quality control point in the assembly line, and divide a team leader into the last station of the assembly line to carry out initial inspection, and some products can be overhauled immediately; 2.Calculate the cycle time and utilization rate, equipment availability and maintenance rate, material consistency, etc.

The main thing is the control of the SOP; 3.If there is equipment, the OEE indicator (equipment utilization) is very important. But it is very important to add proper foolproof for quality, otherwise it will be serious if you don't scrape in batches.

4.The most important point of pipeline control is balance, and there are no bottlenecks. Doing a good job in the balance of the production line is the most basic; 5.

Pay attention to the accumulation of the assembly line, once there is accumulation on the assembly line, it is necessary to coordinate and deal with it immediately; 6.The distribution of each process of the product should be uniform, and the discipline of personnel management should be unified; Assembly line production management is the key link of the production enterprise, enterprises need to do a good job in on-site management and standardization work, only an orderly production site, in order to ensure the smooth flow of the production line, in order to better improve work efficiency.