How to use the punch manipulator safely?

The punch manipulator can simulate part of the action of the human arm, and realize grabbing, handling the workpiece or manipulating the tool according to the predetermined program, trajectory and other requirements. Manipulators can replace a lot of repetitive manual labor, thereby reducing the labor intensity of workers and improving production efficiency. However, how to produce safely is also a necessary lesson for enterprises.

Today, Boris as a punch manipulator manufacturer to introduce to you (you need to find Boris), because the punch has the characteristics of fast speed and high pressure, so the use of punch for punching and forming must comply with certain safety regulations.

1.Transmission components exposed to the outside of the press must be fitted with a protective cover, and it is forbidden to drive or test the car with the protective cover removed.

2.Before starting, check whether the main fastening screws are loose, whether there are cracks in the mold, whether the control mechanism, automatic stop device, clutch and brake are normal, whether the lubrication system of the collision parts of the punch manipulator parts and bearings, sliders and other parts is blocked or lacking oil, and the dirt on it is sorted out regularly; If necessary, the empty car can be tested.

3.The punch manipulator manufacturer must install the mold to open the slider to the bottom dead center, and the closing height must be correct, so as to avoid eccentric load as much as possible; The mold must be fastened firmly and checked by pressure test.

4.Before adjustment and repair, please turn off the power of the injection machine and the manipulator and drain the residual pressure of the manipulator, concentrate on the work, and strictly prohibit the hands, tools and other objects into the danger zone. Punch manipulator, small pieces must be operated with special tools (tweezers or feeding mechanism).

When the mold is stuck in the blank, only tools are allowed to free it.

5.If it is found that the press is running abnormally or there is an abnormal sound, (such as a continuous hitting sound, a popping sound), the feeding should be stopped and the cause should be checked. If the rotating parts are loose, the control device is out of order, the mold is loose and defective, it should be stopped for repair.

6.After each workpiece, the hand or foot must be removed from the button or pedal to prevent misoperation.

7.When more than two people operate, someone should be assigned to drive, and attention should be paid to good coordination. Before leaving work, the mold should be put down, the power supply should be disconnected, and the necessary cleaning should be carried out.

Stamping accidents may occur in various dangerous parts of stamping equipment, so it is very important to operate the punch manipulator equipment correctly for production. Stamping operations have the characteristics of greater danger and frequent accidents, and the injuries caused by accidents are generally more serious. At present, there are many forms of safety technical measures to prevent stamping injury accidents, but operators must have a certain level of technology and the ability to identify various dangers in the operation.

Safe operation of punch manipulator, safe production.

At present, more and more punches use manipulators to replace human hands to carry out the process of picking, removing, sending and receiving workpieces, without manual intervention, ensuring the safety of personnel. Every time the manipulator is used: 1. Pre-discharge should be carried out to ensure that the action is correct before the formal operation; 2. There is no obstruction and debris in the area operated by the manipulator, and it is best to use signs and ropes to block it to prevent outsiders from entering and causing danger; 3. When the manipulator is working, it is best to have no interference from high-power and high-electromagnetic mechanical equipment, and there is no work like electric welding machine, electric furnace and other equipment; 4. The operation of the manipulator should prevent overload and over-frequency use.

The working process of the punch manipulator is as follows:

Start from the point of origin:

Press the start button to descend the solenoid valve energized and the manipulator starts to descend.

When descending to the bottom:

When rising to the top:

When the upper limit switch is encountered, the rising solenoid valve is powered off, the rise stops, and the right-moving solenoid valve is turned on at the same time, and the manipulator moves right When the right moves into place, it touches the right-shift limit switch, and the right-shift solenoid valve is powered off and the right-move stops.

At this time, there is no work on the right workbench, then the photoelectric switch is turned on, the descending solenoid valve is turned on, and the manipulator is lowered. When descending to the end, it touches the lower limit switch, the descending solenoid valve is powered off, and the descent stops; At the same time, the clamping solenoid valve is de-energized, the manipulator is relaxed, and after relaxation, the rising solenoid valve is energized, the manipulator rises, and when it reaches the limit, it touches the limit switch, and the rising solenoid valve is powered off, and the ascent stops; At the same time, the left solenoid valve is turned on, and the manipulator moves left; When moving left to the origin, the left limit switch is touched, the left solenoid valve is powered off, and the left movement stops, so far, the stamping manipulator completes a cycle through eight steps, and the subsequent work is repeated according to the program set by this, which not only saves labor, but also improves efficiency.

Stamping manipulator is an automatic device with the function of grabbing and moving the workpiece used in the automated production process, and it is a new type of device to improve the safety of operation developed in the mechanized and automated production process. It can replace manual work in each stamping station for material stamping, handling, loading and unloading, etc., and the efficiency of the whole production line reaches 5 seconds. For stamping and other repetitive, dangerous and high-beat processing industries, it is an important embodiment of the spirit of "pioneering and innovative" in modern industrialization.

Punch manipulator advantages:

1.The drive is controlled by precision cam and servo motor;

2.The feeding speed is very fast, the action is smooth and smooth when moving, and the positioning accuracy is very high;

3.Help enterprises save labor and operation, improve handling efficiency, and increase production capacity;

4.Through mechanical operation, the product quality standard is ensured, the damage rate is reduced, and the safety is also rapidly improved;

5.The suction arm adopts a quick-release card seat slide plate to save adjustment time.

6.The operation is quite simple and the maintenance is easy;

The one that chooses the Boris stamping manipulator.

Reason: With the development of the stamping and forming industry, there will be more and more manipulators used in various processes such as feeding, mixing, automatic loading and unloading molds, and waste materials, and will develop in the direction of intelligence. Manipulator manufacturers divide.

Because the stamping manipulator can greatly improve productivity and reduce production costs, it can stabilize and improve the quality of injection molding products. So, why can the stamping manipulator greatly benefit the enterprise? Why can the manipulator greatly benefit the economic benefits of the enterprise?

1. Using a manipulator to take products, the press can be operated unguarded, and there is no fear of no one or employees asking for leave.

2. It is difficult to recruit high-level personnel to operate injection molding machines, and ordinary biotechnicians are not highly technical and have a weak sense of responsibility, resulting in difficulties in production and management.

3. People will be tired, and the time for the stamping manipulator to produce products is fixed, and there is no need to rest, especially when it is hot or the night shift is more obvious.

4. There will always be contradictions between people and affect production. The use of stamping manipulator to reduce pressure reduces labor, and there will be no internal contradictions due to too much work pressure, which improves internal unity and company cohesion.

The landlord Shenzhen Henglijia should take a look at it, and he should want the manipulator to make mistakes and professional quality.

It's so complicated, you just need to get a double switch to press at the same time to start. Both the left and right hands have to be used to press the switch, so they won't press the hand.

Yes, use the downward action of the punch to make a structure, with a small crossbar, sweep from the inside to the outside, and the average person will shrink his hand when he sees it.

I've seen someone use a clamp with a magnet to pick up the product, so you don't have to pick it up by hand, you can avoid pinching, I don't know if you've ever seen it.

Install the sensor, the sensor is blocked to the machine will not act and emergency stop, modify the double start switch, which stamping products with manipulator, manipulator self-made, very simple problem.

1. Before the operation of loading and unloading, we must pay attention to check whether there is water and oil entering the electrical control box, if the electrical appliance is wet, do not turn it on, and check whether the power supply voltage is in line with it, and whether the front and rear safety door switches are normal.

2. Verify whether the direction of rotation of the motor is consistent, and then turn on the power supply.

3. When the industrial robot needs to be dismantled, turn off the power supply of the injection machine, turn off the power supply of the manipulator, and turn off the air pressure source of the manipulator.

4. Drain the air compressor. Loosen the cylinder fixing plate fixing screws and move the arm, moving the buffer seat so that it is close to the arm. 5. Tighten and pull the cylinder fixing plate so that the arm cannot move. Lock the rotating safety screws so that the manipulator cannot rotate, etc.