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The method of compiling the electrode model is as follows: the letter "E" indicates the electrode; The first two digits indicate the minimum value of the tensile strength of the deposited metal;
The third digit indicates the welding position of the electrode, "0" and "1" indicate that the electrode is suitable for all-position welding (flat, vertical, vertical and horizontal), "2" indicates that the electrode is suitable for flat welding and flat fillet welding, and "4" indicates that the electrode is suitable for downward vertical welding;
When the third and fourth digits are combined, the type of welding current and the type of coating are indicated.
After the fourth digit, add "R" to indicate moisture-resistant electrode, and add "M" to indicate moisture-resistant and mechanical properties of the electrode, commonly used models.
It is especially suitable for cast iron molds, which can reduce costs due to the reduced nickel content, and make a priming buffer layer on the hard surface of cast steel molds.
CMC-E12HA HRC, excellent red strip, widely used in hot forging, cold stamping die, anti-wear hard surface production, high hardness stability, used in hot forging die, stamping die, rolling die, whole edge cutting die, car mold, hot rolling pulley, wear-resistant machine parts hard surface production.
CMC-E60AHRC 60, high hardness stability, medium and high temperature abrasion resistance. It is suitable for the hard surface production of medium carbon steel and low alloy steel, the repair of wear-resistant cutting tools and parts, the welding of turning molds, hot forging and cold forging incision dies.
CMC-E30N High tension, high toughness, high hardness steel joint, steel mold base fixing, casting steel mold hard surface to make bottom buffer layer, crack welding.
It is suitable for welding all kinds of cast iron, alloy cast iron, steel and cast iron joint, nickel and its alloys, etc., or water-resistant die castings.
CMC-E7WHRC 53 55 is suitable for making and damage surfacing of the knife edge of air-cooled steel (ICD5) or cast steel, especially for making the cutting edge, punching and flanging parts of automobile sheet metal die, and the cutting corner and edge of light industrial sheet metal stamping die. For the production of shearing tools, overlay welding can also be used as a shear edge. It can also be applied to the hard surface production of wear-resistant parts.
cmc-e47nhrc 44~50
The electrode can be welded directly on the cast iron, and it is very convenient to use on the knife edge and rolling part of the cast iron mold.
CMC-EH10 HRC 46 52 is suitable for the production, repair and resurfacing of medium and large hot forging dies. Due to the reduction of chromium content and the increase of the alloy composition of molybdenum, tungsten and vanadium, a good balance between high temperature wear and toughness is formed, and the service life of hot work dies with large cross-sectional area is greatly improved. It is widely used in the hard surface production of medium and large hot hammer forging dies, hot forging dies, hot gravity die casting molds, and wear-resistant machine parts.
CMC-EH13 HRC 55 58 is suitable for damage-resistant welding repair of hot working tools, especially the chamfered edges of hot cutting tools, hot shear tools, and hot planing tools. In the production of shearing tools, it is also possible to weld and repair low-alloy or general steel as shear edges.
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Commonly used welding wire models:
Common gas flux-cored wires are: LQ122, LQ172, LQ212, LQ337, LQ423, LQ439, LQ451, LQ537, LQ582, LQ585, LQ605, LQ621, LQ666, LQ707, etc(Specifications are generally diameter.)
Common self-protection flux-cored wires are: LZ409, LZ410, LZ411, LZ414N, LZ430, LZ570, LZ590, LZ601, LZ603, LZ606, LZ632, LZ641, LZ642, LZ643, LZ650, etc(Specifications are generally diameter.)
Common submerged arc surfacing flux-cored wires are: LM001, LM414, LM414N, LM430, LM462, LM491, LM504, LM509, LM535, LM551, LM552, etc(Specifications are generally diameter.)
Commonly used welding wire models:
Common gas flux cored wires are: LQ122, LQ172, LQ212, LQ337, LQ423, LQ439, LQ451, LQ537, LQ582, LQ585, LQ605, LQ621, LQ666, LQ707, etc.
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Welding wire can be divided into solid core wire and flux-cored wire according to its structure.
The diameter of the gas shielded welding wire is relatively small, the minimum is and the maximum is . The diameter of the commonly used welding wire for carbon dioxide gas shielded welding is there, and the diameter of the commonly used welding wire for tungsten gas shielded welding is there.
The flux in the flux-cored wire can play a series of beneficial roles such as the electrode coating to protect the molten droplets, the molten pool from oxidation, nitriding, auxiliary weld forming, stable arc, deoxidation, desulfurization, alloy seepage, etc., and the manufacturing specifications are. Generally, the diameter of the wire less than 2mm is called the thin diameter wire.
Stainless steel flux-cored wire welding points and precautions.
The flat characteristics of the welding power supply are adopted, and the reverse polarity is used in DC welding. You can use a regular CO2 welder to weld, but the pressure of the feed wheel should be slightly loosened.
It should be noted that the shielding gas is generally carbon dioxide gas, the gas flow rate is 20 25l min, and the distance between the welding nozzle and the workpiece is 15 25mm.
The general welding current is about 15mm when it is less than 250A, and about 20 25mm when it is above 250A.
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Specifications and models of welding rods:The more commonly used are:
1. CMC-Emagic7 electrode, HRC 52 55.
2. CMC-ECI55 electrode, HRC 55-58.
3. CMC-E46H welding electrode, HRC 44-49.
4. CMC-E64N welding electrode.
5. CMC-ENCD electrode, HRC 25 28 and so on.
The role of electrodes:1. The welding rod is composed of two parts: the welding core and the coating.
The wire should be evenly and inwardly covered with architectural paint (core) on the outside of the metal material core. The type of welding wire is different, the welding core is also different, the welding core is the metal material core of the welding wire, in order to better ensure the quality and characteristics of welding, there are strict requirements for the composition of chemical elements in the welding core, especially for harmful residues (such as sulfur, phosphorus, etc.), its composition should be strictly limited, better than the original material.
2. The metal core coated by the coating in the electrode is called the welding core.
The weld core is usually a very long steel wire, and during operation, the current is conducted, and the generated electrical energy is converted into thermal energy. Or the weld core melts on its own, becoming a metal that has been filled and fused with the metal to complete the weld.
The above content reference: Encyclopedia - Welding rod model.
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Welding wire specifications and models:Common gas flux cored wires are: LQ122, LQ172, LQ212, LQ337, LQ423, LQ439, LQ451, LQ537, LQ582, LQ585, LQ605, LQ621, LQ666, LQ707, etc.
Common self-protection flux-cored wires are: LZ409, LZ410, LZ411, LZ414N, LZ430, LZ570, LZ590, LZ601, LZ603, LZ606, LZ632, LZ641, LZ642, LZ643, LZ650, etc.
Welding wire classification:1) According to the welding method, it can be divided into submerged arc welding.
Welding wire, CO2 welding wire, tungsten argon arc welding.
Welding wire, MIGG welding wire, self-protection welding wire and electroslag welding.
welding wire, etc. 2) According to the shape and structure of the welding wire, it can be divided into solid welding wire, flux-cored welding wire and active welding wire.
3) According to the applicable metal materials, it can be divided into low carbon steel.
Welding wire, low-alloy steel welding wire, cemented carbide.
Surfacing welding wire, aluminum, copper and cast iron welding wire, etc.
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The welding wires used for welding mild steel and low alloy steel are: H08MNSIA, H08MNSI, H10MNSI.
Welded bainite steel wire has H08Cr3Mn2Moa. Stainless steel sheet welding wire includes H0Cr18Ni9, H1Cr18Ni9Ti and so on. There are many materials in the building materials market that we may not fully recognize, especially the types of carbon steel welding wire.
Oxygen welding is the exothermic welding of hydrogen and oxygen combustion.
The main models and specifications of oxygen welding carbon steel welding wire: The welding wires used for welding low alloy steel strength steel are: H08MN2SIA, H10MNSSIMO, H10MN2SIMOA.
The welding wires used to weld bainite steel are: H08Cr3Mn2MoA.
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One. Ingredients: Lead-free solder wire.
1.Lead solder wire: generally tin and lead alloy, commonly used such as tin 63% lead 37% alloy, tin 60% lead 40%, 10%-63% tin ratio can be done, commonly used generally 30%-63% tin and lead alloy.
2.Lead-free solder wire: generally commonly used alloys, tin-copper, tin-99% silver-copper, tin-silver-copper. Lead-free is basically used in these three ways.
There are also some less commonly used alloys such as tin-bismuth alloys, special materials.
2. Diameter: Generally commonly used, other diameters can also be done but not much.
3. Weight: 500g roll, 700g roll, 800g roll, 900g roll, 1000g roll, commonly used. It's all made to order.
Fourth, rosin content: between should be commonly used, also used solid, generally the manufacturer according to your use of the default proportion.
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The specifications of lead-free tin wire are as follows: rosin core tin wire, water-soluble tin wire, nickel-plated tin wire, low temperature tin wire, high temperature tin wire, silver-containing tin wire, matting tin wire, solid tin wire, water-washed tin wire, aluminum solder tin wire, stainless steel tin wire, special tin wire for automatic machine welding, tin wire for horns, tin wire for motors, and other special purpose tin wire.
There are specifications and types of lead tin wire: rosin core tin wire, water-soluble tin wire, nickel-plated tin wire, LED special tin wire, mobile phone drag welding special tin wire, motor (movement) special tin wire, machine automatic soldering tin wire, low temperature tin wire, high temperature tin wire, silver containing tin wire, matting tin wire, solid tin wire, solder aluminum tin wire, stainless steel tin wire, zinc solder tin wire, metal tin wire, and other special purpose tin wire.
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The landlord good flux tin strip DXT-398A believes that there are many kinds of solder wire, such as different sizes of wire diameter or soldering product materials, and it is best to find the right product.
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