What are the characteristics of a tiny pipeline robot?

The motion of the micro pipeline robot is based on the principle of resonance, only 6 volts are required to drive, and the micro motor in the robot body is used to drive the eccentric wheel to rotate to produce a certain vibration, and the asymmetrical collision and friction between the burr and the pipe wall are used to drive the movement of the pipeline robot. Due to its small size, the microrobot can easily move through a pipe wall with a diameter of only 2 centimeters, and can not only move horizontally or vertically in the pipe, but also through the 90-degree "L" bend, with a maximum speed of 40 millimeters per second. By attaching a camera and other equipment to the robot's head, the crew can safely and carefully inspect the numerous tiny pipes of the nuclear power plant's steam generator in the control room.

In addition to being used in nuclear power plants to inspect steam generator pipelines, micro pipeline robots can be widely used in the internal and external quality inspection of heat exchangers in the production and installation processes of chemical industry, refrigeration and other industries, and can also show their skills in the inspection of old pipelines that have been buried.

If you are interested, you can pay attention to Jiaxing Dagong pipeline robot, there must be the answer you want.

Robot motion detection system for small industrial pipelines.

Microrobots and micro-operating systems are robotic systems that perform precise manipulation, inspection, or operation in small or confined spaces. Among them, microrobots are generally tiny in three-dimensional or two-dimensional dimensions. The microoperating system is generally not within the small range in size, but it can realize the positioning and operation of micron and submicron.

Robot motion detection system for small industrial pipelines.

Microrobots have a wide range of applications in the detection of narrow spaces such as small pipelines and engines in nuclear power plants, military reconnaissance, medical treatment and other fields; Microoperating systems have broad prospects in life sciences, precision assembly and packaging, and more.

Thermal power plants, nuclear power plants, chemical plants, civil buildings, etc., use a variety of microscopic pipelines, and their safe use requires regular maintenance. However, due to the limitation of small space, automatic maintenance is difficult. In the case of a nuclear power plant, for example, there are many pipes with an inner diameter of about 20 mm, and the working conditions of workers are poor when the reactor is shut down for inspection.

Therefore, it is necessary to research and apply robotized automatic inspection technology in micro pipelines.

The "Small Industrial Pipeline Robot Motion Detector Integrated System" was developed by Shanghai University, including: 20mm inner diameter vertically arranged industrial pipeline robot mechanism and control technology (including spiral wheel moving mechanism, planetary wheel moving mechanism and piezoelectric sheet drive moving mechanism, etc.), robot tube position detection technology, eddy current detection and advanced detection application technology, on the basis of which the pipe automatic detection robot system is formed. The system enables mobile detection of cracks and defects in 20mm pipes.

Robot Expo.

What is a Pipeline Robot? Pipeline robots are a product of modern technology, and their main purpose is to carry out inspection and maintenance within pipelines. Compared with manual maintenance, this robot is very safe and efficient, which can reduce labor costs and safety hazards based on rubber and late people.

The structure of the pipeline robot is very cleverly designed. They typically consist of sensors, cameras, and robotic arms that can perform high-precision inspection and maintenance work. Some of the state's advanced robots can also adapt to various environments, such as high temperature, low temperature, high humidity, low humidity and other scenarios.

In the future, pipeline robots have a wide range of application prospects. They can be inspected and maintained in industries such as oil and gas, and can also be used for the maintenance of urban sewers, chimneys, bridges and other areas such as shelters. Due to its safe and efficient characteristics, it is believed that pipeline robots will become more and more popular and become an indispensable part of the modern engineering field.

According to the different driving modes of pipeline robots, they can be roughly divided into eight types.

The first is a mobile robot, which has no drive device and only follows the flow of fluid in the tube, which is a passive robot that does not need to consume energy, but its movement mode is quite limited.

The second type is wheeled robots, which are widely used in pipeline inspection work, and many commercial robots are of this type.

The third type is a tracked robot, that is, a crawler instead of a wheel.

The fourth type is a belly wall robot, which propels the robot forward by sticking to the inner wall of the pipe with a robotic arm that can be extended.

The fifth type is a walking robot, which moves by a mechanical foot, but this type of robot requires a large number of drives and is difficult to control.

The sixth type is a peristaltic robot, which moves forward like an earthworm through the expansion and contraction of its body.

The seventh is the spiral drive type, that is, the driving mechanism does a rotary motion and spirals forward.

The eighth type is a snake-like robot, which has many joints and moves like a snake.

The pipeline operations that can be completed by Dagong pipeline robot are: quality inspection inside and outside the pipe in the process of human production and installation. b:

Fault diagnosis of weld conditions, surface corrosion, crack damage and other faults during use. c: Maintenance of pipeline cleaning, spraying, welding, internal polishing and other maintenance in harsh environments.

d: Repair of buried old pipelines. e:

Transportation, rescue and other purposes of equipment inside and outside the pipeline.

The minimum pipe diameter of Dagong pipeline robot is 150mm, and the maximum can reach 2000mm, and the functional style can be customized. Exquisite technology, excellent quality, and worry-free service are the guarantees that Dagong pipeline robots can go further.

Pipeline robots can be divided into in-pipe robots and out-of-pipe robots, and there have been more studies on in-pipe walking robots, but relatively few studies on out-of-pipe robots. Off-pipe robots are mainly used in pipelines, cables, cables, telephone poles and other operations, and their industrial applications are gradually attracting people's attention. There are related articles on China Power Grid, let's go and find it!!

Pipeline robot is an integrated system of mechanical, electrical and instrument that can automatically walk along the inside or outside of the pipeline, carry one or more imitation banquet sensors and operating machinery, and carry out a series of pipeline operations under the remote control operation of the staff or automatic control of the computer. Guangqiang pipeline robot can easily carry out pipeline inspection, pipeline repair, investigation of pipeline hidden dangers, etc., and is an intelligent pipeline detection and intelligent system with invention patents independently developed and produced.

The purpose of the pipeline robot: to enter the inside of the pipeline to detect pipeline damage.

Advantages of using robotic non-destructive testing:

1.High level of security。The use of pipeline robots to enter the pipeline to find out the internal situation of the pipeline or eliminate the hidden dangers of the pipeline, if it is a manual operation, there are often large potential safety hazards, and the labor intensity is high, which is not conducive to the health of workers.

The intelligent operation of Schroder pipeline robot can effectively improve the safety performance of the operation.

2.Labor savings。The pipeline inspection robot is small and lightweight, one person can complete the job, and the controller can be loaded on the vehicle, saving labor and space.

3.Improve efficiency and quality。Schroder pipeline robot intelligent operation positioning is accurate, can display the date and time, crawler inclination angle (pipeline slope), air pressure, crawling distance (pay-off meters), laser measurement results, azimuth angle (optional) and other information in real time, and can set the display status of these information through the function key; Lens angle of view, clock display (azimuth location of pipe defects).

4.High level of protection。The camera protection level is IP68, which can be used for a water depth of 5 meters, and the crawler protection level is IP68, which can be used for a water depth of 10 meters, all of which are airtight protection, and the material is waterproof, rust-proof and corrosion-proof, so there is no need to worry about quality problems, because Shenzhen Schroder only makes the best pipeline robots in China.

5.High-precision cable reel, the take-up and pay-off lines do not affect each other, and the length is optional. The pipeline inspection robot is suitable for all kinds of pipelines with a pipe diameter of 100mm-2000mm, which can not only improve the accuracy of the operation, but also save labor and improve production efficiency, and easily identify the internal causes of the pipeline and maintain the pipeline in some environments that are not suitable for manual operation.

As the name suggests, the robot that can crawl in the pipeline is called the pipeline robot, the pipeline robot is for the urban underground pipe network detection standards, and the pipeline robot came into being as the times should have come into being to crawl freely in the pipeline network detection robot. What is a Pipeline Robot?

The pipeline robot is an integrated system of mechanical, electrical and instrument that can automatically walk inside or outside the small pipeline, carry one or more sensors and operating machinery, and carry out a series of pipeline operations under the remote observation and control operation of the staff or the automatic control of the computer.