How to use and maintain the automatic winding machine correctly

To ensure the normal operation of an automatic winding machine, daily inspection and correct operation is an indispensable important step, first of all, the equipment manual should be established, which is used for daily recording and reading of the operation of the automatic winding machine and the existence of problems, when starting to work, it is necessary to carefully check the workbench, the wire guide rail and the main sliding surface, if there are obstacles, tools, impurities, etc., it must be cleaned, wiped clean, oiled, and carefully check whether the equipment moving mechanism has new pulling, grinding, and bruising. If there is, the equipment staff should be notified to check whether the analysis is caused by the fault, and make a record, check the safety protection, power supply, limit and other devices should be complete and intact, check that the electrical distribution box should be closed firmly, the electrical grounding is good, and check whether the accessories of the equipment are good. The wire wheels, felt clamps, pay-offs, ceramic parts, etc. should be complete and intact, installed correctly, and the idling operation test should be observed to see whether the operation is stable, whether there is abnormal noise, etc. Although the above work is cumbersome, it can effectively judge whether the equipment is in good condition and prevent the occurrence of failures.

After inspection, if there is no abnormality, then you can start the automatic winding machine normally for winding operation, in the process of operation as the operator also needs to strictly follow the rules of use, there are many inadvertent operations will damage the equipment to varying degrees, in the process of use, should be carefully operated, do not do anything unrelated to the work. When leaving the equipment for something, stop the car, turn off the power supply and gas source, and wind the wire according to the process regulations. It is not allowed to arbitrarily increase the wire diameter, number of turns and winding speed.

It is not allowed to use the winding machine beyond the specification, overload and overweight, the winding shaft and mold should be clamped correctly, and the mold is not allowed to be fastened by the method of increasing the torque of the extended handle, etc., the mechanical speed change of the spindle and the wiring mechanism, the clamping and adjustment of the mold should be carried out after parking, and the protective device is provided to ensure the safety of the operator after the abnormal situation of the equipment, and the safety protection device on the equipment is not allowed to be disassembled without authorization. Pay close attention to the operation situation, if you find abnormal phenomena such as action failure, vibration, heating, crawling, noise, odor, bumps, etc., you should stop and check immediately, and only after eliminating the fault can you continue to work. After the completion of the operation, it should be stopped and cleaned correctly, first of all, the electrical, pneumatic and other operating switches should be placed in a non-working position, the equipment should be completely stopped, the power supply and air source should be cut off, and the debris left on the automatic winding machine should be removed in the winding process.

<> the current general winding machine, the bearing is basically maintenance-free, and the inner wall of the cable rod bearing is tetrafluorine, and the most oil can be used, so the maintenance is quite simple.

As for the use, there are too many types of winding machines to be unified, so send a basic winding machine for your reference.

System version: Winder system.

How to use the winder: Prepare a pair of headphones and a fishbone winder.

Operation steps: 1. Hold the position of the fish head of the fishbone winder and place the earphone plug in the gap between the tails.

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2. Wrap the earphone cable around the head of the fish along the position of the fish body.

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3. When wound to the head of the fish, you can see that there is also a gap at the position of the fish mouth.

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4. Tuck the threads behind the two earbuds of the earbuds into the gap.

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5. The earphones are completely stored in the winder.

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The winder is also known as the reel, the reel, the reel, the drum. It is widely used in people's daily life and work. Because there are many functions, they are also called water drums, electric drums, and oil drums according to their functions.

Headphone winder: The common one is the kind of plastic sheet with grooves that can wrap the wire around the grooves.

The analysis and troubleshooting steps of common faults of automatic winding machine are as follows:1Power failure:

Check whether the power consumption of the automatic winding machine is normal, check whether the voltage is stable, and see if the circuit breaker has any poor contact problems. 2.Controller Failure:

Check whether there is damage to the sensor, module, relay, power supply and its connection lines of the automatic winding machine, confirm whether the circuit diagram is correct, and analyze whether the PLC program is wrong. 3.Motor failure Qingxiao:

Check whether the motor related to the automatic winding machine rotates normally, and check whether the motor controller is faulty; Check the range of motion of the cylinder to ensure that the mechanical structure is working properly. 4.Transmission component failure:

This part mainly includes checking whether the belt tension is normal, whether the torque bolt is falling off, whether the sorter is blocked, whether the rollers are normal, and so on. 5.Driveline failure:

This part includes checking whether the gears on various transmission shafts are worn, whether the imitation transmission shafts are deflected, whether the oil pump is damaged, whether the lubricating oil is replenished in time, etc. In short, the troubleshooting and analysis of common faults of automatic winding machine mainly include power failure, controller failure, motor failure, transmission component failure and transmission system failure, etc., and the equipment failure problem can be solved by troubleshooting, replacing bad parts or system adjustment.

Before using the manual winding machine, you need to do some preparations. First, clean the winder's workbench and make sure that both the electronic components and wires are ready.

Then, insert the wire end into the spool of the winding machine and pass the wire end through the wire hole of the winding machine. When winding the thread, you need to keep your hand steady and make sure that the end of the thread does not loosen or tie the knot. If the thread end is loose or knotted, clips or scissors can be used to trim the thread end.

When the winding is done, the wire head is cut and the electronic components are removed from the winding machine. The electronic components can then be connected to the circuit board and tested.

A manual winding machine is a type of machine used to wind electronic components. It can wrap thin wires around electronic components so that they can be attached to a circuit board. The manual winding machine overland is a very important tool because it helps the electronics engineer to complete the production of circuit boards quickly and accurately.

Winding tips for manual winding machine

1. Choose the right wire: Choosing the right wire is very important because it can affect the quality and efficiency of the winding. In general, you should choose a wire that is smaller in diameter, soft, and easy to bend.

This makes it easier for the wire to pass through the wire hole, and it can make the winding more accurate.

2. Keep your hand steady: It is very important to keep your hand steady because it can make the winding more accurate. When winding, you should try to keep your hand steady and avoid shaking your hand. If the hand is unstable, a bracket or clip can be used to secure the electronic components.

3. Control the tension of the wire head: It is very important to control the tension of the wire head because it can affect the quality and efficiency of the winding. When winding the thread, you should try to control the tension of the thread and avoid loosening or knotting the thread.

If the thread end is loose or knotted, clips or scissors can be used to trim the thread end.

The most common problem is unevenness.

People throughout the winding machine industry are pursuing this leveling.

The skill to be leveled is that the machine should be precise, the skeleton should be precise, the tooling should be precise, and the debugging should be reasonable.

Which company's winding machine is not a high-frequency inductor or a power inductor from Rite Company?

1. The process of trial operation must be started by a skilled operator.

2. Before the trial operation, check the fastening of each connection and installation, the lubrication point, the sealing place, and the condition of the heating and drying mechanism.

3. Check whether the transmission belt and screw rod are normal, and whether the actuator driven by each motor is in a normal position.

4. You can use your hands to slowly push or rotate the wheel belt to reset it to normal. After the components are guaranteed to be normal, the trial operation can be carried out.

5. Before turning on the machine, turn on the power switch and the computer power switch. First of all, find the motor start position on the man-machine interface, start the motor, and then press the reset button, you can press the start button on the right side of the machine, and the equipment will run.

6. Press the stop button to stop the operation. The reset button is used to restore each executor to its original position.

7. If there is a situation in the middle of the way, there is a power switch and a computer power switch on the right side of the man-machine interface board, press the power switch button to cut off the power supply, or press the emergency stop button.

The width is the total width of the coil you are wrapping.

The wire diameter is the diameter of the enameled wire, but the wire diameter set in the actual winding process is slightly larger than the actual wire diameter.

The part number is stored in the "starting step" and "knot step".

With the rapid development of science and technology, the difficulty of setting up and debugging the modern automatic winding machine has greatly increased due to the integration of many technologies such as electrical control, mechanical transmission, photoelectric detection, etc

For the Xiep winding machine, the manual of the electronic file of the manufacturer is more detailed.

Just follow the steps on the manual to debug the winding machine.