What are the systems included in the optical ultrasonic cleaner?

In terms of configuration, the cleaning process of the general optical ultrasonic cleaner is similar, and the main attachments of pollutants in the optical industry are paint, water, grease, dyes, rust, plastic residues, dust, fingerprints and other pollutants. For example, the cleaning of optical lenses after grinding – an important process in the production of optical glass that determines its processing efficiency and surface quality (appearance and precision).

The main contaminants in the grinding process are grinding powder and asphalt. Pre-coating cleaning - the main contaminants of pre-film cleaning are core oil (also known as edging oil, core seeking is also known as coring and coring, which refers to the process selected in order to obtain the specified radius and core accuracy), handprints, dust, etc.

Now that we know the main contaminants, we can carry out targeted cleaning. Generally, the optical ultrasonic cleaning machine is equipped with a circulating filtration system, an organic solvent distillation system, an automatic constant temperature system, a throwing system, an ultrasonic cleaning system, an exhaust device, etc.

The tank is used to clean the parts.

The ultrasonic cleaning tank is generally made of SUS304 stainless steel manual arc welding, which is suitable for ordinary weak acid and alkaline cleaning liquid, and can choose to use SUS316L or titanium plate and other materials for cleaning liquid with special requirements.

Ultrasonic transducers.

Ultrasonic transducers are formed by clamping lead zirconate titanate (commonly known as PZT) of a piezoelectric element that expands and contracts when a voltage is applied between two metal blocks and fastened with bolts. This structure allows the vibrating elements to operate at a frequency of several tens of kHz by blocking the metal. It is then bolted to obtain high amplitude durability, so it is called a "bolt-fastening ultrasonic transducer".

Ultrasonic generators.

The ultrasonic generator is a vibration factor from 25kHz to 40kHz, and only by connecting it to achieve the optimal frequency for oscillation, precision output control, so as to achieve full digital control. Constant power one-key frequency tracking, making the operation of the ultrasonic cleaner simpler.

Ultrasonic cleaning of the frame and transmission mechanism.

Fuyang Technology can customize various types of ultrasonic cleaners, single-tank, multi-tank, and fully automatic ultrasonic cleaners according to requirements.

The ultrasonic cleaner is mainly composed of three parts: cleaning tank, ultrasonic transducer, generator (drive board control board), etc. Among them, the transducer is a piezoelectric conversion device that converts a high-frequency sinusoidal voltage signal into a high-frequency mechanical vibration signal. It is installed for cleaning.

This vibration signal at the bottom of the tank (also on the sides) is transmitted through the tank and acts on the cleaning medium, which is generally used.

It is a liquid, and the fluidity of the liquid allows the medium to be evenly distributed in all parts of the object to be cleaned. and vibrate the transducer.

The signal is converted into a cavitation effect, which quickly peels off the attachment on the surface of the object for cleaning purposes. The generator is being cleaned.

The function of the converter is to convert the mains power into a high-frequency sinusoidal current signal and transmit this signal to the transducer. for transducers.

work to provide electrical signals. Therefore, ultrasonic cleaning can achieve the characteristics of fast speed, easy to clean dead corners, and no damage.

If the inner groove size is 400mm*400, Goode recommends ST36A, ST36B, and S series products for you.

Hengke Machinery & Equipment Co., Ltd. is a comprehensive technology production company specializing in the research and development, design, production, sales and service of ultrasonic cleaning machines, electroplating equipment and electroplating peripheral equipment.

The company carries out internal management in accordance with the management model of institutionalization and humanization, has a strict internal management system, incentive system, a perfect human resources training system and employment system, and a group of experienced and professional practical experience of more than 10 years of R & D team and management team.

In line with the principle of customer satisfaction, the company has established a quality system and obtained certification in accordance with ISO9000:2000 international standards in the same industry.

Products are widely used in: hardware, plastics, PCB surface treatment, electronics, precision machinery, liquid crystal, optoelectronics, clocks, bearings, glasses, optical glass and other industries.

Product quality: high-quality products with high oil resistance, high precision and stable performance.

After-sales service: pay attention to commitment, 100% accept customer complaints, and constantly meet customer requirements.

The company's goal: to produce first-class products, to provide sincere service, and to develop with customers.

Household: cleaning glasses, jewelry.

Industrial: Cleaning large fittings.

There are countless tiny bubbles in the liquid, when the liquid is impacted by ultrasonic waves above 20kHz, and the sound pressure reaches a certain value, the tiny bubbles (cavitation nuclei) in the liquid are alternately acted on by positive and negative pressure, and suddenly close after rapid growth, and instantly generate shock waves when closing, generating tens of millions of atmospheres around it, this local pressure is enough to break the chemical bonds in the molecule, it is characterized by high reaction ability, and the existence time is very short (generally in 10-4— 10-6 seconds) It makes the chemical reaction easier. When the bubble cracks, the shock wave is applied to the workpiece, so that the buildup (dirt) on the workpiece is peeled off. This is the cavitation effect of ultrasonic, and the bubbles can also "drill" into the cracks for vibration, thus having an irreplaceable effect on the cleaning of objects with complex structures or holes.

The cleaning time can be greatly shortened, and the cleaning quality can be improved.

1. Use ultrasound to strengthen the cavity effect.

In the process of cleaning specific items, the ultrasonic cleaner has always become a tool recognized by friends, and of course it also has good results. Its work efficiency is high, many people do not admire, and the items can be cleaned in a very short time, of course, this is closely related to the effect of the machine using ultrasonic to strengthen the cavity. Moreover, ultrasonically strengthened cavities not only make cleaning faster but also effective.

2. Free timing operation is simple.

In the specific working process of the ultrasonic cleaner, it often presents perfect characteristics in timing, and the ultrasonic cleaner adopts a large timer, so the timing time can also be freely controlled. Each time period can be controlled, I believe it can be adjusted, more suitable for the time, with a good use effect, the characteristics of the product make the product more convenient to use.

3. Automation equipment makes it more convenient to use.

When using an ultrasonic cleaner, you can also find that it is very convenient to use the machine to clean items. The configuration of automatic chronometers and leakage circuit breakers makes the machine more intelligent. Therefore, the use of machines often has better results.

Of course, this also improves the productivity during use, which is why ultrasonic cleaners are so popular in specific use.

All in all, the ultrasonic cleaner is not prone to damage the film and adhesive layer during cleaning. The use of enzyme preparations for cleaning can avoid the toxicity of alcohol, gasoline, kerosene and other cleaning solvents to the human body, and the use of safety saves materials and auxiliary departments, and also improves work efficiency. Therefore, enzyme preparations are a new way worth advocating in the cleaning of professional production of ultrasonic cleaners.

The comparative test of natural environment proves that the enzymatic washing process also has a good effect on inhibiting the growth of mildew of optical instruments.

Industrial cleaning is mainly used on large-scale equipment, which should be combined with automation.

The characteristics of industrial-grade ultrasonic cleaner are mainly reflected in the following four aspects:

1. High cleaning efficiency and good effect.

Compared with manual or other cleaning methods, the industrial ultrasonic cleaner has a very significant cleaning effect, and can completely and effectively clean the dead corners of the workpiece, so as to truly meet the cleaning requirements of removing the dead corners and hidden corners of complex workpieces.

2. Batch cleaning can be carried out.

Whether it is a single workpiece with a complex structure or a large number of workpieces, the industrial ultrasonic cleaner can be cleaned very efficiently by simply placing these workpieces in the cleaning tank and ensuring that the individual parts have access to the cleaning solution.

3. Wide applicability.

Industrial ultrasonic cleaners can combine different solvents to achieve different cleaning effects, and can also meet different supporting production processes, such as dust removal, rust removal, oil removal, wax removal, passivation, phosphating, pottery and cleaning before electroplating.

4. Energy saving and environmental protection.

The industrial ultrasonic cleaning machine is equipped with a cleaning circulation filtration system, which can circulate and filter the cleaning solvent and use it repeatedly, which can save the cost of cleaning solvent and save water resources, and truly achieve energy saving and environmental protection.

One of the five characteristics of industrial ultrasonic cleaning machine: good cleaning effect

The industrial ultrasonic cleaner can maintain a high efficiency cleaning work while also thoroughly cleaning all parts of the workpiece and dead corners. In particular, the cleaning of precision parts, special-shaped parts and small blind holes that are difficult to reach by manual can achieve a thorough and fast non-destructive cleaning effect;

The second of the five characteristics of the industrial ultrasonic cleaning machine: multiple cleaning functions

The industrial ultrasonic cleaner can not only realize the cleaning of individual workpieces, but also realize the batch cleaning of workpieces. In addition, it also has functions such as coarse washing, fine cleaning and automatic cleaning, and it also has many functions such as adjustable working time, adjustable cleaning temperature and self-configurable cleaning program.

The third of the five characteristics of industrial ultrasonic cleaning machine: low labor cost

Because the industrial ultrasonic cleaning machine can realize the automatic cleaning and drying of the workpiece, it only needs to configure one operator at the loading and unloading end of the workpiece to complete the cleaning work, which greatly reduces the labor and cleaning time, and also effectively reduces the cleaning cost of labor.

The fourth of the five characteristics of industrial ultrasonic cleaners: long service life

The industrial ultrasonic cleaner adopts high-end first-class or imported ultrasonic core components, which effectively guarantees its good working performance and long service life, and we can use it with confidence.

The fifth of the five characteristics of the industrial ultrasonic cleaning machine: it is environmentally friendly

Through the use of environmentally friendly solvent cleaning, water-based cleaning and pure water rinsing, etc., the pollution of harmful solvents is effectively reduced and meets the basic requirements of environmental protection. The above content is compiled and provided by Antong factory network.