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Our most commonly used and relatively early natural clothing material is cotton cloth, which is woven from cotton yarn, and cotton yarn is spun from cotton. Freshly harvested cotton is a messy mix of short fibers (only 25mm-35mm in length) mixed with a variety of impurities, and such short fibers cannot be weaved. The cotton picked back from the cotton field is called seed cotton, and it is the raw cotton after ginning and removing the seeds.
There are short and coarse fibers left on the ginned cottonseeds, which are generally only 2-3 mm long and cannot be directly used for spinning, but due to the high cellulose content, they are generally used to make RMB paper and explosives.
The raw cotton is sent to the spinning mill to loosen it, remove the unwanted connection between the fibers, and remove impurities; Then the cotton fiber collection is combed to make it arranged axially to the required thickness to form roving; Finally, the yarn is twisted back into threads and can be weaved. In short, spinning is the process of making staple fibers tangled and clinging to each other to form a slender and long yarn, and this process is achieved by spinning machines.
The spun cotton yarn is dyed in a variety of colors as needed, and then wound into spindles and sent to the weaving workshop. The loom weaves the yarn into a variety of fabrics through different processes. Some fabrics can be used directly, and some will be reprocessed, such as sizing, printing, filming, etc.
Due to the different fiber materials, spinning processes, and weaving processes, there are many types of fabrics. After the fabric is woven, it is sent to the garment factory, where it is designed, cut, and sewn to make garments for various purposes and styles that are sold in the market.
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Is the Earth getting cold or hot?
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The clothes we wear have to be planted by farmers, spinning fiber agricultural plants, or produced by workers to produce chemical fiber products. It is then spun by textile workers, weaved, printed and dyed garment workers, etc., and then sold in the commercial sector.
1. Warping: The one-step process of converting the original yarn (package yarn) into warp yarn (beam) through the creel, which is divided into three types: original yarn warping, colored yarn and partial warping.
2. Sizing: After the sizing and warping BEAM or dyeing BEAM (warp beam yarn) is hung on the creel of the sizing machine, and the cylinder creel for drying is layered through the slurry in the sizing tank to form a weaving beam.
3. Drawing-in: The sizing raw yarn passes through three auxiliary accessories such as drop wires, healds and reeds to facilitate the weaving of drop wires: one of the induction equipment to prevent warp breakage, and the induction can be completed with the stop warp rod.
4. On the machine: the silver translucent silver of the shaft yarn that has been threaded and threaded is carried by the locomotive and hung on the loom.
5. Weaving. <>
6. Finished embryos.
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Clothing production process: design and material selection, cutting and proofing, clothing sewing.
Tools Raw materials: sewing machines, scissors, rulers, needles and threads, fabrics, buttons.
1. Design and material selection.
Design and material selection, clothing production, design is the first step. Including the version and style of the garment, as well as the embellishment of details.
2. Cutting and proofing.
Tailoring proofing, that is, drawing drawings, drawing the designed clothing on the drawings according to the 1:1 ratio, this practice is to facilitate our future tailoring. Only by drawing the exact proportions on the drawing and then cutting the fabric against the drawing can you cut the right style.
3. Clothing sewing.
The most common is sewing with a sewing machine, which can also be sewn by hand if you don't have one. However, when sewn by hand, the stitches are not so fine, and it is more time-consuming and laborious to sew.
Precautions for garment cutting
1. The cutting table should be kept flat. It is better to put a cotton blanket or thick cloth on the countertop cushion to increase the friction between the fabric and the countertop, increase the stability of the fabric, and facilitate operation.
2. The cutting edge of the cutting knife should be sharp and clean, otherwise it is easy to cause the fabric to slip on the knife edge or the edge of the cutting cloth to fluff, which increases the difficulty of cutting and affects the speed and accuracy of cutting. Note: The scissors for cutting the cloth and the scissors for cutting the paper pattern should be separated.
3. The cutting should be carried out in strict accordance with the powder line, and the knife path should be straight and smooth. When cutting straight lines, the scissors should open their mouths widely, use the blade**, and feed more knives. When cutting curves with large curvatures, such as the front and rear bends of pants and the front and rear armholes of clothes, the scissors should be small, and the front end of the blade should be cut as much as possible, but the speed should be fast, and at the same time ensure the roundness of the knife edge.
4. During the cutting operation, the left and right hands should cooperate with each other. When entering the knife, press the cloth with your left hand and advance with your right hand holding the knife. The left-hand gesture should keep up with the progress of the right hand in time, so as to avoid the upper and lower layers of the fabric from slipping, resulting in a large error due to the displacement of the symmetrical pieces of the upper and lower layers.
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Here's how the clothes are made:
Step 1: Clothing design (style design).
The costume designer draws a new style of design and decides on the fabric to achieve the best price-performance ratio. After the style drawing is passed, you can make a sample on the front page.
At the same time, the technical details should be considered. From the aspects of color, texture, integrity and post-processing, we will determine the fabrics and accessories that are consistent with the creativity.
Step 2: Sample making.
Prototyping is a crucial step. The clothing pattern maker prints out the clothing pattern according to the style. Pattern-making is a highly technical job.
The work of a boarder may seem rigid and monotonous, but in fact, there is a lot of flexibility. The skill of the boarders is quietly reflected in the change of a few digits after the decimal point.
That's why different boards of the same style are different for different boards. If the version is almost not in place, it can't be like a god. The flexibility of plate making is just that little bit, and this point requires understanding and aura, and understanding and aura cannot be trained.
Pattern making is the key to turning ideal beauty into reality. It is also one of the technical bottlenecks of many fashion factories. Wang Ze's general factory is still continuing to make patterns by hand.
Some have begun to use CAD (Computer Aided Design, CAD) to make patterns, which is much more efficient than manual printing.
In cutting, the cutting of a single piece of clothing is the same as in a sewing shop, drawing a picture of the piece of clothing on the fabric and cutting it out.
Generally, when clothing is mass-produced, electric cutting machines are used.
Most of them are used in haute couture and also in three-dimensional tailoring.
It is to wrap a piece of fabric around the model and sew a preliminary semi-finished product from needles, threads, and scissors. Such a design cut is a three-dimensional cut. The advantage of three-dimensional tailoring is that the wide figure of the model is expressed on the cloth, which can make a very fit and comfortable cloth pattern.
But the efficiency is too low. It can only be used for high-end ready-to-wear, which is expensive.
After the first sample comes out, you can review the sample, further review the design plan through the sample, calculate the working hours, prepare the process, and arrange the plan for the workshop production. Identify areas that need to be modified. After repeated revisions, make industrial samples and formulate technical documents (including expanded paper patterns, nesting diagrams, quota materials, operating procedures, etc.).
Once the sample is confirmed, mass production can begin.
Step 3: Production.
The fabric is sent to the sewing factory for mass production, and the sewing process is carried out in a certain order, with different workers sewing different parts of the garment. Each worker produces a program, which is assembly line operation. Therefore, the general factory does not make less than a few hundred pieces of clothing, at least 1,000 pieces.
Making a few pieces of clothing can only be done in a tailor's shop. Some small processing factories see this gap and undertake small orders of less than a few hundred.
Once the garment is made, it is ironed to achieve the desired shape. The finished garment is particularly beautiful.
Then fastening, checking, packing, and so on.
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1. The process of clothing production can be roughly summarized as design, sample selection, plate making, grading, surface accessories inspection and procurement, cutting, sewing, keyhole buttoning, ironing, inspection, packaging, needle inspection, warehousing, and shipment.
2. Design: The quality of the style will greatly affect the final performance, of course, the design does not completely determine how a style comes out, the process, the matching of surface accessories, and the version are all crucial.
3. Inspection, procurement and sewing of surface accessories: the raw materials of a garment are basically fabric accessories, the so-called fabric is cloth, and the accessories are buttons, zippers, threads, etc.
4. Keyhole buttons: The sewing of buttons should correspond to the position of the buttonholes, and attention should also be paid to whether the amount and strength of the buttons are enough to prevent the buttons from falling off, and whether the number of buttons and windings on thick fabrics is sufficient.
5. Ironing: ironing people often use "three-point sewing and seven-point ironing" to strengthen the ironing, which is an important process in garment processing.
6. Garment inspection: The inspection of garments should run through the entire processing process such as cutting, sewing, keyhole buttoning, ironing, etc. A comprehensive inspection of the finished product should also be carried out before packaging and warehousing to ensure the quality of the product.
7. Needle inspection and packaging warehousing: the review of needle inspection is quite strict, and each piece of clothing must be tested by the needle detection machine after the finished product comes out, mainly because of the fear that the broken needle will be pierced in the clothes, and the requirements for children's clothing are the most stringent.
8. Clothing packaging: it can be divided into hanging and boxing, and boxing is generally divided into inner packaging and outer packaging. Inner packaging refers to one or more pieces of clothing into a plastic bag, the style number and size of the clothing should be consistent with the plastic bag, and the packaging requirements are smooth and beautiful.
The outer packaging is generally packed in cartons, and the size and color are matched according to customer requirements or process sheet instructions.
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First draw it out with a piece of paper, which is pattern making, which is generally a method taken by making the same clothes in large quantities. There is also the way to draw the cut of the garment directly on the cloth and then make it into a garment.
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On the fabric, first draw the front piece, the back piece, and the sleeve with powder. Collar or something, because everyone's clothing size is different, so you have to measure the size first, and then draw according to the size. Then it has to be cut and sewn together in order...
Single clothes have a single process of single clothes. If the thick clothes have to have a lining or something, in short, it is very troublesome to make a dress, to open the pocket, zipper, press the line, etc.
If you have the chance, you can go and see how the tailor makes clothes...
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You should be looking at the more personal kind.
Instead of drawing paper patterns, they just draw on the canvas, cut them out, and sew them.
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How your clothes are made will take you to explore the process of garment production.
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