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Practical Machine Tool Design Manual is based on the principle of conciseness and practicality, and provides a comprehensive and systematic introduction to the content of machine tool design. The book is divided into 6 chapters and 38 chapters, mainly introducing the basic requirements, methods and steps of machine tool design, the selection of schemes, typical layouts, machine tool model preparation methods, technical requirements, inspection standards, machine tool hydraulic and pneumatic system design, machine tool electric drag and control system design, machine tool digital control system design, machine tool transmission system and auxiliary system design, etc.
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This manual is a large-scale, practical modern machine tool design manual jointly compiled by more than 70 experts and scholars from key domestic universities, backbone scientific research institutes, and enterprises. The manual is divided into two banquets, a total of 9 articles. There are 4 articles in the first volume, which are general principles of machine tool design, machine tool design standards and general principles, machine tool parts design, machine tool components and mechanism design.
This manual is rich and novel, embodies the modern machine tool design thinking and design methods, new design data, advanced technical data, reliable and practical.
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The first part of the combined machine tool design method guidance.
Chapter 1 Composition, design features and steps of combined machine tools.
Section 1 Composition and characteristics of combined machine tools.
Section 2 Process scope and configuration of combined machine tools.
Section 3 Composition and classification of automatic lines of combined machine tools.
Section 4 design steps of combined machine tools.
Chapter 2 General components of combined machine tools and their selection.
Section 1 Types and Standards of General Components.
Section 2 Commonly used common components.
Section 3 Selection of General Components.
Chapter 3 Overall design of combined machine tools.
Section 1 Formulation of process schemes.
Section 2 Determination of cutting amount.
Section 3 Overall design of combined machine tool - "three drawings and one card".
Chapter 4 Design of multi-spindle box for combined machine tools.
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At present, the downstream industries of machine tools - shipbuilding, construction machinery, aerospace, automobiles, railways, power equipment, wind power equipment, power equipment, refrigeration equipment and petrochemical equipment, etc., have been vigorously developed, so the development of the machine tool industry is facing the best opportunity. However, China's machine tools in terms of quality, reliability and stability are still a certain gap with the international level, mainly in the design method is backward, the design data is aging, long-term imitation of foreign products, the foundation is not solid enough, so it is difficult to develop high-end products, etc., in order to make the machine tool designers more diverse, more broad-minded, and promote the development of China's machine tool industry, we have two schools, one enterprise and three strong cooperation, organized the preparation of this "practical machine tool design manual".
With the progress of science and technology and the change of social needs, the design theory and manufacturing technology of machine tools are also constantly developing. The rapid progress of computer technology and analysis technology provides strong technical support for the development of machine tool design methods. Computer-aided design and computer-aided code-aided engineering have been applied at all stages of machine tool design.
The design theory and method of machine tool have transitioned from manual drawing to computer drawing, which has changed the traditional empirical design method, from qualitative design to quantitative rough design, from static and linear analysis to dynamic and nonlinear analysis, and from feasibility design to optimal design.
The development and application of numerical control technology has made major changes in the transmission and structure of the machine tool, and the servo drive system can easily realize the single-axis movement and multi-axis linkage of the machine tool, so as to save the complex mechanical transmission system design, and its structure and layout have also been greatly improved.
With the change of social demand, the rock burial in front of the rock. The demand for high-mix, low-volume production of high-mix, and low-volume production has led to the emergence of advanced manufacturing systems such as FMS. The machine is:
The core equipment of the FMS. In the early days, FMS can be said to be a "machine-based system" design, that is, to construct FMS according to the characteristics of existing machine tools, but the traditional design of machine tools (including CNC machine tools) does not take into account its role in FMS, so it restricts the development of FMS in terms of function. The development of FMS puts forward new requirements for machine tools, requiring machine tool design to develop in the direction of "system-based machine tool design", which should consider how it can better adapt to the requirements of advanced manufacturing systems such as FMS when designing machine tools, such as requiring time-space flexibility, and logistics affinity, etc., which puts forward new requirements for the methodology of machine tool design.
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Sequence. Preface.
Chapter 1 General Information, Data and General Standards.
1 Units of Measure and Unit Conversion.
2 Common data.
3 General Standards and Norms.
4 General specifications for casting design.
5. General specifications for the design of die forgings.
7. General specifications for the design of plastic parts.
Compact disc. g1 Volume, surface positive center of gravity position of common geometry.
g2 Commonly used mechanical formulas.
Chapter 2 Basic Standards for Common Machinery.
1 Mechanical drawing.
2 Limits and fits.
3 Cone tolerance and fit.
4 Shape and position tolerances.
5 Surface roughness.
Chapter 3 Common Materials for Mechanical Engineering.
1 Iron and steel materials.
2 Non-ferrous metals.
3. Non-metallic materials.
Compact disc. G1 ferrous metal.
g2 Non-ferrous metals.
G3 Non-metallic materials.
G4 composites.
Chapter 4 Threads and Threaded Connections.
1 thread. 2 Performance levels and common materials for threaded fasteners.
3 Standard elements for roll-weave connections.
4 Structural elements of threaded parts.
Compact disc. G1 thread.
G2 threaded connector performance.
G3 Fastener Products.
Chapter 5 Shaft hub connection and pin connection.
1-key connection.
2 spline connection.
3 Calculation of interference connections on cylindrical surfaces.
Chapter 6 Welding, Gluing, and Riveting.
Chapter 7: Shafts.
Chapter 8 Rolling Bearings.
Chapter 9 Plain bearings.
Chapter 10 Lubrication and Sealing.
Chapter 11 Couplings and Clutches.
Chapter 12: Springs.
Chapter 13 Chain Drives.
Chapter 14 Belt Drives.
Chapter 15 Gearing.
Chapter 16 Worm Drives.
Chapter 17 Reducers.
Chapter 18 Screw Transmission.
Chapter 19 Common Electric Motors.
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Chapter 1 Basic knowledge of machine tools and equipment 1
Section 1 Basic Concepts of Metal Cutting Machine Tools 1
First, the production of metal cutting machine tools 1
Second, the basic concept of CNC machine tools 2
Third, the status of metal cutting machine tools 6
Section 2 Classification and model of metal cutting machine tools 6
1. Classification method of metal cutting machine tool 7
Second, the compilation method of metal cutting machine tool model 7
3. Technical specifications and forms of metal cutting machine tools 9
Fourth, the classification of CNC machine tools 9
Section 3 The transmission chain of the machine tool and the commonly used transmission mechanism 12
First, the movement of the machine tool 12
Second, the machine tool transmission chain 14
Three-yard spring return, commonly used transmission mechanism for machine tools 17
Section 4 Accuracy of machine tools 28
1. Geometric accuracy 29
Second, positioning accuracy 31
3. Static accuracy and dynamic accuracy 32
Practice and Reflection Question 32
Chapter II Lathes 34
Section 1 Basic knowledge of lathes 34
First, the use of lathes 34
Second, the classification and characteristics of lathes 34
3. The typical machining surface of the horizontal lathe 36
Fourth, the selection of forest fiber principle 36
5. Conditions for late hunger 38
Section 2 CA6140 horizontal lathe 40
First, the main components of the machine tool 40
Second, the transmission system of the machine tool 41
3. Typical structure and maintenance of machine tools 48
Fourth, installation and commissioning 62
Section 3 hm?Type 077 horizontal CNC lathe 65
First, the main technical parameters of CNC lathes 65
Second, the transmission system of the machine tool 67
3. Typical structure and maintenance of CNC lathes 68
Fourth, the main accessories and tools of CNC lathes 75
5. Installation and commissioning 79
Practice and Reflection Questions 82
Chapter 3 Milling Machines 83
Chapter IV Machining Centers 105
Chapter 5 Drilling and Boring Machines 134
Chapter VI Grinding Machines 144
Chapter VII Gear Processing Machine Tools 156
Chapter VIII Special CNC Machining Machine Tools 178
Chapter IX numerical control transformation of general machine tools 193
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