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Safety technical operating procedures for steel bar bending machine.
1. Preparation before starting.
1. A comprehensive inspection should be carried out and no-load operation should be carried out.
2. The fuselage should be safely grounded, and the power supply is not allowed to be directly connected to the button, and a magnetic starter should be installed to control the power supply.
3. Prepare various mandrel and tools according to the requirements of the workpiece.
4. Check that the mandrel, stopper, and turntable are free of damage and cracks.
5. Whether the selected moving gear is consistent with the diameter and speed of the bent steel bar, and whether the gear meshing clearance is appropriate. Whether the workbench is tight and firm, the workbench and the bending machine table should be kept level. Check whether the working hovering direction is consistent with the direction of the reverse switch.
6. The placement of the steel bar should be matched with the rotation direction of the retaining shaft and the working disk, and it cannot be reversed.
7. When bending the steel bar, the button must be controlled according to the curvature, so the downtime should be mastered.
2. Precautions during operation.
1. During operation, one end of the steel bar to be bent should be inserted into the gap of the turntable fixed pin, and the other end should be close to the fuselage to fix the pin, and pressed it by hand. However, it is necessary to confirm that the fuselage pin is placed on the side that blocks the steel bar before starting the work.
2. It is strictly forbidden to bend the steel bar that exceeds the specified diameter of the mechanical nameplate, and protective glasses must be worn when bending the steel bar that has not been cold drawn or has rust skin. When bending low-alloy steel or non-ordinary steel bars, the maximum allowable diameter should be converted according to the mechanical regulations, and the corresponding mandrel should be replaced.
3. Replace the transmission gear of the bending machine, so that the working disc can get three different speeds, and the tachometer selected according to the diameter of the steel bar.
It must be: 1) The diameter of the steel bar is less than 12mm.
2) The diameter of the steel bar is less than 12 18mm, which can be selected quickly.
3) The diameter of the steel bar is more than 18mm, and it can be used quickly.
4. It is forbidden to bend the steel bar that is not straight on the bending machine to prevent accidents.
6. When the working disc is reversed, it must be allowed to rotate only after the previous steering stops.
7. No one is allowed to stand within the rotation radius of the bent steel bar and on the side of the fuselage without a fixed pin.
8. When bending more and longer steel bars, a shelf should be set up to support, and there should be a special person to help the steel bar, and the help should be coordinated according to the operator's command gesture to withdraw the steel bar, and it is not allowed to pull back at will.
3. Precautions for shutdown.
1. After the bending machine is finished, the workplace and the fuselage should be cleaned, and a manual blower (leather tiger) should be used to blow off the rust in the pit, and it is forbidden to dig with a hand buckle.
2. If the working disc vibrates during operation and the motor heat is too high, the power should be immediately cut off and stopped for inspection.
3. The bent semi-finished products should be stacked neatly, and the hook should not be upturned.
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1. Before starting, a comprehensive inspection should be carried out, and dry operation should be carried out, and the operation can only be carried out after everything is normal.
Second, it is strictly forbidden to bend more than the diameter of the machinery to bend the steel bar, in the bending of the steel bar that is not cold drawn or with rust skin, to wear protective glasses.
3. It is forbidden to bend the steel bar that is not straight on the bending machine, so as not to occur.
Fifth, when the working disc is reversed, it must be reversed only after the previous steering stops.
6. It is strictly forbidden to stand within the rotation radius of the bent steel bar and on the side of the fuselage without pins.
7. When the bending is long and there are many steel bars, a shelf should be set up to support it, and a special person should cooperate.
8. If the working disc flutters during operation and the motor heats too high, the power supply should be cut off immediately for inspection.
9. The bent companion products should be stacked neatly, and the hook should not be facing up.
10. After the bending machine is finished, the working site and the fuselage should be cleaned, and it is forbidden to dig by hand.
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<>1. Mechanical installation must pay attention to the safety grounding of the fuselage, the power supply is not allowed to be directly connected to the button, and the iron shell switch control power supply should be installed.
2. Check whether the parts are complete before use, and whether the selected moving gear is consistent with the speed of the bent steel bar diameter machine. Whether the cone engagement gap is appropriate. Whether the fixing wedge is tight and firm.
And check whether the turntable steering is consistent with the direction of the reverse switch. And add lubricating grease according to the regulations. Check whether the insulated grounding wire of electrical equipment is damaged or loose.
And after trial operation, it can be operated only if it is qualified.
3. During operation, one end of the steel bar to be bent should be stabilized in the gap between the turntable and fixed the head, and the other end should be close to the fuselage to fix the head, and press it with one hand.
Fourth, replace the fixed head on the turntable, and then replace it after the operation is stopped.
5. It is strictly forbidden to bend steel bars that exceed the specified diameter of the mechanical brand and the hook used for hoisting lifting rigging. If the steel bar is bent without cold drawing or with rust scale, protective goggles must be worn. When bending non-ordinary steel bars such as low-alloy steel, the maximum limit diameter should be converted according to the provisions of the mechanical name brand.
6. The installation of variable speed gears shall be in accordance with the following provisions:
1. Ordinary steel bars with a diameter of less than 18 mm can be installed with fast gears.
2. Medium-speed gears can be used when the diameter is 18 24 mm.
3. Slow gears must be used for diameters of more than 25 mm.
7. When the turntable is reversed, it must be reversed after the previous steering stops. When toggling the switch, you must wait for the stop in the middle gear to stop, and you must not immediately dial the reverse gear. If the chuck is found to flutter during operation, and the motor heat exceeds the requirements of the famous brand, it should be immediately powered off and stopped for maintenance.
8. Within the rotation radius of the bent steel bar, and the fuselage is not equipped with a fixed head, it is not allowed to stand on the person. The bent semi-finished products should be stacked neatly, and the hook should generally not be upturned.
9. Bending longer steel bars, there should be a special person to help the steel bar, and the help personnel should advance and retreat according to the operator's command gestures, and shall not push any travel transport.
10. After the work is completed, the workplace and the fuselage should be cleaned.
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<>1) The table surface of the workbench and bending machine should be kept horizontal, and various mandrels and tools should be prepared.
2) According to the requirements of the diameter and bending radius of the processed steel bar, install the mandrel and forming shaft, retaining iron shaft or variable baffle of the corresponding specifications, the diameter of the mandrel should be multiple of the diameter of the steel bar, and the retaining iron shaft should have a bushing.
3) The diameter and strength of the retaining iron shaft shall not be less than the diameter and strength of the bent steel bar. Steel bars that are not straight must not be bent on the bending machine.
4) Check and confirm that there is no damage and cracks in the mandrel, retaining iron shaft, turntable, etc., and the protective cover is fastened reliably, and it can only be operated after confirming that it is normal after empty operation.
5) During the operation, insert the end of the steel bar to be bent in the gap of the turntable fixing pin, and the other end is close to the fuselage fixing pin, and press it by hand, and check that the fuselage pin is indeed installed on the side that blocks the steel bar before it can be started. When processing long steel bars, there should be a special person to help, and obey the command of the operator, and should not be arbitrarily pushed and pulled.
7) Wear protective glasses when bending steel bars that have not been cold-drawn or have rust scales.
8) When bending high-strength or low-alloy steel bars, the maximum allowable diameter should be converted according to the provisions of the mechanical nameplate and the corresponding mandrel should be replaced.
9) It is strictly forbidden to stand on the side of the fuselage without fixed pins within the operating radius of the bent steel bar. The bent semi-finished products should be stacked neatly, and the hooks should not be facing upward.
10) It is strictly forbidden to bend the steel bar that exceeds the specified diameter of the mechanical nameplate.
11) When repairing and maintaining or reversing the turntable, it must be carried out after the power is cut off.
12) After operation, the rust and debris in the turntable and the seat hole should be removed in time.
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Everything is down: 1Operators must be certified to work.
2.When the machine is running normally, the material is allowed to be fed, and when the material is broken, the distance between the hand and the knife edge shall not be less than 15mm, and when the movable blade advances, it is forbidden to feed. 3.
Cutting off the rebar is forbidden to exceed the load capacity of the machinery. Cut alloy steel and other special steel bars, the application of high hardness family reputation blades. 4.
The cut steel bar should be supported by a special person, and the action should be consistent during operation, and it should not be arbitrarily dragged. Cut the short steel bar must be clamped with casing or pliers, and it is not allowed to feed directly by hand. 5.
The cutting machine should be placed next to the discharging table. During the mechanical operation, it is strictly forbidden to directly remove the short head and debris near the knife edge by hand, and non-operators are not allowed to stay near the swing of the steel bar and the knife edge. 6.
Iron filings, iron dust and other dirt should not be wiped off by hand. 7.The electrical wiring of the pulling equipment must be installed by an electrician, and the equipment must be listed for use after the experience is qualified.
Two bending machines: 1Operators must be certified to work.
2.The steel bar should be tightly attached to the baffle, pay attention to the position and direction of rotation of the plug, and do not open it wrong. 3.
Bending long steel bars should be supported by a special person, and standing outside the bent steel bar, cooperating with each other, not dragging. 4.Turn around and bend to prevent collision with people and objects.
When bending steel bars, it is strictly forbidden to exceed the diameter of steel bars, the number of steel bars and the speed of the machine specified by the machine. 7.It is strictly forbidden to stand within the operating radius of the bent steel bar and on the side of the fuselage baffle.
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