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Hello landlord: unburned brick automatic brick machine mold replacement need to pay attention to the mold disassembly, installation, height position, etc., according to the case of Yinma brick machine, when replacing the mold, adjust the height of the limit rod on both sides, the low number is the height difference between the two finished products. After the mold is replaced, it is necessary to test the machine, so as to avoid the unqualified quality of the produced products due to the improper installation of the mold.
You see. Hope!!!
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We'll be happy to answer for you.
1: Disassemble the mold. First the mold box and the die head are raised to the hook position and other hook bite, and then the die box is dropped, when the die box falls to the bottom, stop after the die box falls to the bottom, place a supporting plate on the die box, and then the die box rises, stop after the die head pressure head contacts the wooden supporting plate on the die box, and then loosen the die head and the die head slider connecting block screw and remove it, and then start the demoulding motor, at this time the die head and the die box fall at the same time, stop when it falls to the bottom, lift the die head, and then raise the mold box to 200mm is to stop, and then the bottom of the die box is fully cushioned on the supporting plate, Remove the four bolts that fix the mold box, start the demoulding motor, make the mold box slider fall to the bottom, and then the mold box is separated from the mold box slider and lift the mold box out.
2: Install the mold. First, the moldbox slider falls to the bottom, three supporting plates are placed on the vibrating platform, then the mold box is lifted to the mold box slider, the lifting motor is started, the mold box slider is stopped when it is in contact with the mold box, the mold is connected with four station post wire springs, fixed on the mold box slider with the station post bolt, the wooden supporting plate on the vibrating table is removed, the lifting motor is started, after the die head is in slight contact with the die head slider, stop rising, loosely connect the die head with the die head slider with the connecting block, start the lifting motor (reversible), and the mold box falls, After the wooden backing plate is removed from the mold box, start the lifting motor again, when the die head pressure head falls into the upper mouth of the mold box and this level, stop rising, start the vibration 3 5s stop, tighten the die head connecting block with bolts, and then start the lifting motor, observe whether there is friction jamming between the mold box and the die head and the die head, if there is any, adjust it in time until the mold box and the die head go up and down freely.
3: Adjust the height. Take the original standard brick for the standard block as an example, the standard brick is 115mm high, the standard block is 190mm high, the mold box and the die head are replaced and adjusted, the limit card on the limiting screw on both sides can be raised by 75mm, in short, the height of the limiting rod on both sides is adjusted when changing the mold, and the low number is the height difference between the two finished products.
There are three main steps for automatic brick machine mold replacement, and Meng-people understand that the test machine needs to be carried out after the mold replacement, so as to avoid the unqualified quality of the products produced because of the improper installation of the mold. FYI, I hope it can help you.
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1.Remove the old mold first.
2.Install the lower die of the new mold on the main machine and tighten the bolts.
3.Put the upper mold down into the mold box of the lower mold.
4.Drop the upper hydraulic cylinder above the mold.
5.Tighten the fixing bolts of the upper die, and then raise the hydraulic cylinder of the upper die.
6.Adjust the height of the bricks of the mold you are installing.
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Silver Horse suggests that you only need to follow the following 4 aspects.
1.In the mold installation, disassembly, nuclear dismantling and handling, it is necessary to avoid collision and protect the integrity of the mold.
2.In use, it is necessary to pay attention to check the size of the mold, the weld, the wear, the aggregate particle size should be adjusted if the wear is too fast, and the quality of the product should be adjusted if the wear is excessive.
3.When cleaning the mold daily, it is strictly forbidden to beat and pry the mold by gravity, and try to use soft special cleaning equipment.
4.The replaced mold should be cleaned, oiled and rust-proof, and should be placed flat in a dry and reassigned flat place to prevent gravity deformation.
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Yinma recommends that you do not overuse it during production, often carry out daily parts inspections, clean up unproduced materials after the production of rubber and vertical bundles every day, replace wearing parts appropriately with large beams, and achieve the effect of moistening the number of key components, etc.
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Yinma suggests that the mold replaced in the process of use should be cleaned, oiled and rust-proof, and should be placed in a dry and flat place to prevent gravity deformation.
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In the feeding, do not let hard objects enter the mold to avoid wear and tear caused by the mold, and clean up the inside of the mold after shutdown to avoid the concrete solidifying in the mold the next day, which comes from the experience of Yinma.
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Yinma recommends installing or replacing new and old molds, be sure to avoid collisions and bumps, civilized assembly, and pay attention to protecting molds.
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