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Numerical control technology, that is, the process of using computer programs to control the machine, and processing mechanical parts according to the program prepared by the staff in advance. Development trend: The application of CNC technology has not only brought revolutionary changes to the traditional manufacturing industry, making the manufacturing industry a symbol of industrialization, but also with the continuous development of CNC technology and the expansion of application fields, he plays an increasingly important role in the development of some important industries (IT, automobile, light industry, medical care, etc.) of the national economy and people's livelihood, because the digitization of equipment required by these industries has been the general trend of modern development.
From the perspective of the development trend of CNC technology and its equipment in the world, its main research hotspots are as follows: 1. Efficiency and quality are the main body of advanced manufacturing technology. High-speed, high-precision machining technology can greatly improve efficiency, improve product quality and ...
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CNC refers to a machine tool with digital control, it has a wide range, there are CNC milling machines, CNC lathes, CNC spark machines, CNC drilling machines, etc., but they are more common outside like CNC manipulators, CNC programming, these are CNC milling machines, called computer gongs in Guangdong.
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This question is a bit strange, CNC means computer-controlled. A machine tool is a machine that is used to perform various types of processing. A machine tool controlled by a computer is called a CNC machine tool.
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1. The definitions are different.
CNC machine tool: CNC machine tool is the abbreviation of computer numerical control machine tools, which is an automatic machine tool equipped with a program control system.
The control system can logically process the program specified in the control code or other symbolic instructions, and decode it, represent it with the number of **, and input the numerical control device through the information carrier. After calculation and processing, various control signals are sent by the numerical control device to control the action of the machine tool, and the parts are automatically processed according to the shape and size required by the drawing.
CNC lathe: CNC lathe is one of the most widely used CNC machine tools. It is mainly used for the cutting of the inner and outer cylindrical surfaces of shaft parts or disc parts, the inner and outer conical surfaces of arbitrary taper angles, the internal and external curved surfaces of complex rotation, cylindrical and conical threads, and can be grooving, drilling, reaming, reaming and boring.
2. The characteristics are different.
CNC machine tools: strong adaptability to the processing object, adapt to the characteristics of single piece production of molds and other products, and provide suitable processing methods for the manufacture of molds; High machining accuracy and stable processing quality; It can carry out multi-coordinate linkage and process parts with complex shapes; When the processed parts are changed, generally only need to change the CNC program, which can save production preparation time;
The machine tool itself has high precision and rigidity, and can choose a favorable processing amount, and the productivity is high (generally 3 5 times that of ordinary machine tools); The machine tool has a high degree of automation, which can reduce labor intensity; It is conducive to the modernization of production management. CNC machine tools use digital information and standard processing and transmission of information, and use computer control methods, which lays the foundation for the integration of computer-aided design, manufacturing and management;
The quality requirements for operators are higher, and the technical requirements for maintenance personnel are higher; High reliability.
CNC lathe: high machining accuracy and stable processing quality; It can carry out multi-coordinate linkage and process parts with complex shapes; When the processed parts are changed, generally only need to change the CNC program, which can save production preparation time; The machine tool itself has high precision and rigidity, and can choose a favorable processing amount, and the productivity is high (generally 3 5 times that of ordinary machine tools);
The machine tool has a high degree of automation, which can reduce labor intensity; The quality requirements for operators are higher, and the technical requirements for maintenance personnel are higher;
3. The composition is different.
CNC machine tools: The basic components of CNC machine tools include processing program carriers, numerical control devices, servo drive devices, machine tool bodies and other auxiliary devices. The basic operating principles of each component are summarized below.
CNC lathe: CNC lathe is composed of CNC device, bed, spindle box, tool holder feed system, tailstock, hydraulic system, cooling system, lubrication system, chip conveyor and other parts.
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Content from users: Novice Roader 613
The difference between CNC lathes and ordinary lathes.
1. Fully enclosed or semi-enclosed protective device is used on CNC lathes to prevent chips or cutting fluid from flying out, which can bring accidental injury to the operator. 2. Adopt automatic chip removal device Most of the CNC lathes adopt the layout of inclined bed structure, which is convenient for chip removal and convenient for the use of automatic chip removal machine. 3. The spindle speed is high, and the workpiece clamping is safe and reliable.
Most of the CNC lathes use hydraulic chucks, which is convenient and reliable to adjust the clamping force, and also reduces the labor intensity of the operators. 4. Automatic tool change CNC lathes all use automatic rotary tool holders, which can automatically change tools during the processing process and continuously complete the processing of multiple processes. 5. The main and feed transmission are separated The main drive and feed drive of the CNC lathe adopt their own independent servo motors, which makes the transmission chain simple and reliable, and at the same time, each motor can move separately and can also realize multi-axis linkage.
6. The ordinary lathe is manually operated, flexible, and the force distance of the same large equipment is large. Machining curved surfaces, lathes are troublesome for processing products with tapers and arcs, etc. It only has a spindle motor.
Shake the carriage with your hand on the knife. There are no detection devices and display devices, except for digital displays. It is convenient to process a single product.
2.CNC lathe he is a CNC system to control everything, passing, speed, feed, can profile machining. The force distance of the same large equipment should be smaller, and each part should be more precise, which can facilitate the processing of their respective surfaces.
It has a detection device and a display device. It is suitable for the production of large quantities of parts.
Compared with ordinary machine tools, CNC machine tools have the following characteristics: (1) Advantages 1High machining accuracy and high processing quality; CNC machine tools use CNC programs to control machine tools to achieve automatic processing.
Compared with ordinary machine tools, CNC machine tools have strong adaptability and are suitable for the processing of single pieces and small batches of complex workpieces; High machining accuracy, pulse of CNC machine tools.
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Processing costs.
CNC lathe: the depreciation rate of the lathe (how much is per hour in production) (larger) + tool cost + labor cost (smaller).
General car: the depreciation rate of the lathe (how much per hour in production) (smaller) + tool cost + labor cost (larger).
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CNC machine tools include CNC lathes, CNC lathes are just one of CNC machine tools, CNC machine tools also include machining centers, pipe threads, boring machines, planers, etc., etc., many kinds.
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All machine tools with CNC operating system are called CNC machine tools, CNC lathes are limited to the outer circle of the car, boring inner hole, car end face, car arc surface, turning thread, straight or R angle and other standard round machined parts, curved surface and other non-round processing surfaces are generally not completed.
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CNC lathes are just a big category of CNC machine tools.
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CNC machine tools are all machine tools with CNC system, and CNC lathes are lathes with CNC system.
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What is the difference between CNC machine tools and ordinary machine tools?
Answer: their difference is mainly the difference of what kind of control, ordinary machine tools are controlled by the human brain, when the brain needs to carry out a variety of cutting, the brain will be related to the cutting matters in all the activities of the human hand plus the machine function organically combined to complete the machining action.
The control of CNC machine tool is controlled by CNC computer, when it is necessary to complete the same cutting work above, it must use the pre-programmed processing program to carry out the action, CNC CNC machine tool it no longer needs or reduces the manual technology of workers, it has obvious advantages compared with ordinary machine tools, it minimizes the impact of human factors on the product, and gives full play to the biggest advantage of high precision and high speed of CNC machine tools.
From ordinary machine tools to CNC machine tools must pass several thresholds, first, the cost has increased, buy the same machine tool increased by about 3-10 times. Second, the education level has improved, and the minimum education of workers and managers who operate and use CNC machine tools is higher than the secondary school level. Third, the product grade has been improved, and the high efficiency and high precision brought by the use of CNC machine tools force your product structure to develop in a higher direction.
Fourth, the level of enterprise management has been improved, due to the use of numerical control technology, then the corresponding internal management, tooling, cutting tools, measuring tools, raw materials, etc. will need to have a certain adaptability.
The popularization and application of CNC machine tools is also a sign of the national mechanization level.
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CNC machine tools include CNC lathes and CNC punches, CNC lathes are not used in the same way as CNC punches, CNC lathes are used for chips, and CNC punches are generally used for sheet metal processing.
After the 1970s, the hardware circuit components were gradually replaced by a dedicated computer and called the computer numerical control system, which is generally a special computer and equipped with an interface circuit to realize the control of the action of multiple CNC equipment. Therefore, the current CNC is generally CNC (computer numerical control), and the concept of NC is rarely used anymore.
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CNC machine tools include CNC lathes and CNC punches, the function of the lathe is turning operations, and the function of punching machines is stamping operations. Machine tool is a general term for turning, milling and punching machines.
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CNC machine tools are a general term for lathes, milling machines, gong machines, etc.
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I don't know much about this, just ask the landlord to know.
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There shouldn't be anything to use, right, but the name shouldn't be called?
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1. Structural differences: CNC machining centers are at least three-axis controlled, while CNC CNC lathes are two-axis controlled.
2. The difference between tools: CNC machining centers have tool magazines, and CNC CNC lathes use tool holders. CNC machining center tool magazine classification than CNC CNC lathe tool holder classification is more, there are disc type, hat type, chain type, flying saucer type, synchronous type, etc., most of the tool magazine tool capacity is larger than the CNC CNC lathe tool holder tool capacity.
3. The processing range is different: the processing range of the CNC machining center is larger than that of the CNC lathe. CNC lathes are mainly used to process rotary parts.
4. Programming differences: CNC machining center and CNC lathe programming are similar in some aspects, but CNC machining center programming is more complicated.
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CNC is an abbreviation for the first letter of three words controlled by computerized numbers. It includes all CNC machines.
CNC lathes are just one of the types of CNC.
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Almost all CNC can be collectively referred to as CNC.
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The machining center is mainly milling, and the CNC lathe is mainly lathe.
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Concept! Machining center is a kind of CNC machine tool, common CNC machine tools are: machining center, CNC lathe, CNC milling machine, EDM machine, wire cutting machine, CNC punch, CNC gear machine tool and so on!
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The machining center is a kind of machine tool, which is an upgraded version of the milling machine, and the tool magazine is added, which can realize automatic tool change and complete the entire processing in one clamping.
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Machining is generally divided into turning, milling, grinding, drilling, wire cutting, and EDM.
CNC machine tools include CNC lathe, CNC milling, CNC grinding, CNC drilling, CNC wire cutting, and CNC EDM.
The machining center is the full meaning of CNC machining, and it is divided into turning machining centers, mainly turning, but adding CNC milling, drilling, and tapping functions on it, such as automatic drilling after processing the flange. The milling machining center is mainly milling, which can not only drill holes, tap, but also process external threads. Some even have EDM.
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Features of PLC transformation of traditional relay-contactor electrical control:
In the electrical control system used in the past, relay control logic was adopted, and the wiring of the relay electrical control system was complex, and it was difficult to diagnose and eliminate faults, and there were the following problems
1. The contactor contacts are easily burned out by the arc, resulting in poor contact, and sometimes short circuit damage to the equipment;
2. The control function of the relay is fixed in the electrical circuit, and the function is very fixed and single.
1. Poor flexibility, etc.
Advantages of PLC transformation:
1. Versatility and adaptability;
2. Perfect fault diagnosis ability, easy maintenance;
3. High reliability and flexibility;
4. Strong anti-interference ability;
5. Simple programming;
6. It has the advantages of high cost performance, and plays an extremely important role in the transformation of electrical control circuits of machine tools and other production equipment.
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The machine tool transformation with PLC saves a lot of intermediate relays and time relays, etc., and replaces the functions of these things with PLC programs, which are easy to adjust and have high reliability, but they are not CNC machine tools. The transformation of CNC machine tools, the control part and motor part of the original ordinary machine tool are basically all changed, and the corresponding mechanical part is complex, but PLC must be used
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Industrial robots generally do auxiliary work, with CNC machine tools to complete the work. For example, robots that load and unload products. Handling and transportation robots.
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1.The movement of the robot is an open motion chain, while the CNC machine tool is a closed motion chain;
2.Industrial robots generally have multiple joints, and CNC machine tools generally have no joints and are Cartesian coordinate systems;
3.Industrial robots are automated machines used for various operations in industry, while CNC machine tools are used in cold processing.
4.The flexibility of the robot is good, and the flexibility of the CNC machine tool is poor.
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