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Rusting steel bars is a headache. Worldwide, one tenth of the world's steel bar production is damaged by rust on construction sites each year. In China, nearly 100 million tons of steel bars rust every year. Therefore, how to protect the steel bar from corrosion is of great significance.
Is steel rust removal a technical job? This issue teaches you how to remove rust in the most cost-effective way. What are the benefits of steel rust removal?
There are many treatment methods and countermeasures on the market at present. There are generally the following methods for steel rust removal at the construction site:
1. Manual rust removal.
Manual rust removal is the most commonly used method of steel rust removal. Hand grinding uses tools such as scrapers, wire brushes, scrapers, etc. The advantage of this steel rust removal method is to save costs, but there are many disadvantages, such as large labor, low efficiency, incomplete rust removal, etc.
It is only suitable for steel with small rust removal area and light corrosion.
Second, the machine derusting.
Generally, steel bar derusting machine, sandblasting equipment, and high-pressure water jet equipment are used for rust removal.
Three kinds. Steel bar derusting machine is a commonly used mechanical derusting method, which is simple to operate, stable, high derusting efficiency, and will not pollute the environment. However, the steel bar rust remover is only suitable for the rust removal of steel bar raw materials.
Sandblasting can effectively remove impurities on the metal surface, such as oxide scale, old rust, etc. , good rust removal effect.
High-pressure water jet equipment rust removal is a type of high-pressure water jet that can remove soft concrete and slurry and expose the joint surface. Cement slurry is added to the surface of the construction joint to increase the adhesion of new and old concrete. This method has the characteristics of high production efficiency, low cost and low environmental pollution.
Chemical rust removers.
At present, the most environmentally friendly rust remover is a high-efficiency rust remover formulated from various organic acids (vegetable acid, citric acid, edible phosphoric acid), complexing agents, permeation enhancers, corrosion inhibitors, surfactants, water, and thickeners.
The main features include high safety performance, no phosphorus, non-volatile, odorless, non-toxic, non-flammable, high efficiency, thorough rust removal, no damage to the mother, no washing after rust removal, no impact on post-treatment, weak acidic medium, no acidification reaction.
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Strongly recommend Qingdao Huitian packaging materials **** production of steel bar rust remover rc800, the latest product, also known as rust conversion agent, steel bar rust remover rc-800 sprayed on a variety of metal surfaces, can be soaked into the fine crevices for chemical reactions, remove iron oxides, and at the same time form a polymer composite structure like an oil film on the metal surface, in paint, concrete operations can improve the operation effect, as a primer, can improve the paint, concrete and metal surface bonding, durability. Simple methods such as low-pressure spraying, brushing, and rolling brushing can be used to remove rust from iron and ferroalloy metals, and the two functions of rust removal and composite structure can be completed at one time.
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If the rust is too severe. Then you should use it as soon as possible after removing the rust and cover it well, because it can't be used after the removal, so don't remove the rust. However, depending on the degree of rust before rust removal, you can also use an iron brush to manually remove rust with a rust remover.
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Methods of derusting steel bars:
1. Manual rust removal: use scrapers, hidden chain steel wool balls, abrasive cloths and other tools to treat rusty steel bars. This method is not suitable for large-scale rust removal, and can only be used locally under the condition that other methods are not available.
2. Chemical rust removal: also known as pickling rust removal, the acid in the pickling solution is used to carry out chemical reactions with metal oxides. The metal oxide is dissolved and converted into ferric chloride or ferric sulfate, and it must be cleaned with a large amount of water and passivated after pickling and rust removal.
3. Mechanical rust removal: the use of air compressors, sand storage tanks, sand blasting pipes, nozzles and other equipment is suitable for a large number of rust removal work, and can achieve a good crack delay rust removal effect.
4. Flame rust removal: use the gas welding torch to burn a small number of deep rust spots that are difficult to remove by hand, so that the high temperature can change the chemical composition of the rust oxide to achieve the purpose of rust removal.
Reinforcing bar: Reinforcing steel refers to steel used for reinforced concrete and prestressed reinforced concrete, which is circular in cross-section and sometimes square with rounded corners. Steel bars are mainly used in various large-scale, heavy-duty, light-weighted, thin-walled and high-rise building structures, which are divided into three types: light round steel bars, ribbed steel bars, and torsion steel bars.
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Steel bar is a necessary substrate in home decoration, if you want to remove rust from steel bar, you can try the following methods:
Use a wire brush, sand disc, sack cloth, etc., to gently wipe the rust on the steel bar, or pull the rebar back and forth on the sand pile to remove the rust.
Use air compressors, sand storage tanks, sandblasting pipes, sprinklers and other equipmentThe powerful air flow generated by the air compressor is used to form a high-pressure sand flow to remove rust.
Use a rebar rust removerThis chemical product can remove serious rust in a short time, and can also restore the color of the steel bar to the original color of the metal, without damage to the base metal.
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The best methods for steel bar rust removal are manual rust removal, chemical rust removal, and mechanical rust removal.
1. Manual rust removal: You can use a scraper or steel wool ball to deal with the rusty place, but the rust removal effect is not very good, and it is very laborious.
2. Chemical rust removal: the pickling solution is used to clean the rusted steel bar, and the acid in the liquid reacts with the metal to remove the rust.
3. Mechanical rust removal: You can also use sandblasting pipes or sprinklers and other machinery to remove rust, and the effect is also very good.
The type of rebar
1. Long ribs
Tonglong bars are a commonly used steel bar, which can be connected by lap joints in the case of different sizes to ensure that each steel bar can exert tensile strength.
2. Through ribs
This kind of steel bar can penetrate every structure of the building, and the steel bar will not bend in the middle, so the toughness of the through bar is very strong. Through reinforcement is very common in building decoration, it belongs to both stressed steel bars and erection steel bars, and is widely used.
3. Structural reinforcement
Structural reinforcement can play a role in supporting the structure in construction, and it can be used in a variety of reinforcements that are not easy to calculate. For example, erection reinforcement and structural reinforcement are both set in the middle of the beam side, so they are also called waist reinforcement.
4. Distribution ribs
This kind of reinforcement is perpendicular to the stressed reinforcement, which can fix the stressed reinforcement, and at the same time, the load on the plate can also be transferred to other stressed reinforcement. Moreover, this kind of steel bar can also prevent concrete shrinkage and is a good building material.
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Summary. There are three main methods of derusting steel bars:
First, manual rust removal, with the help of steel wool balls, scrapers and other tools to manually treat the rusty places of steel bars, the treatment method is to use the corresponding tools to knock the rust spots on the steel bars, and then use steel wool balls, scrapers and other tools to remove after knocking loose.
How to remove rust from steel bars.
The method of steel bar rust removal is mainly divided into three kinds: first, manual rust removal, with the help of steel wool balls, scrapers and other tools to manually treat the rusty places of steel bars, the treatment method is to use the corresponding tools to beat the rust spots on the steel bars, and then use steel wool balls, scrapers and other tools to remove after knocking loose.
Second, use steel rust remover to achieve the purpose of rapid rust removal through spraying or soaking. The method of use is to spray the steel bar rust remover on the surface of the steel bar rust spot or directly soak the rusty steel bar, and the rust spot will fall off after the rust spot has a chemical reaction with the rust removal product, and finally clean it to remove it.
Third, mechanical rust removal, the use of steel bar rust removal special equipment, through the equipment motor power to drive the wire brush, and then with the help of high-speed rotation to the steel bar rust spot brush, if the diameter of the steel bar is relatively small, can be directly straightened to remove the rust spot.
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1. Manual rust removal.
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In view of the current situation of the construction site with the demand for steel bar rust removal in China (most of the construction sites are tied up a few years ago or a few months ago), the most suitable rust removal method is to use steel bar rust remover spraying, a good steel bar rust remover does not contain a drop of hydrochloric acid, does not corrode the steel bar, mainly composed of a variety of accelerators, stripping agents, inhibitors, organic acids (phytic acid and edible phosphoric acid), surfactants and other compounds. Through the chemical reactions such as infiltration, absorption, transformation and regeneration of the rust layer on the surface of the steel bar, the rust is transformed into dense zinc iron phosphate composite salt, which is finally solidified into a waterproof and rust-proof neutral high corrosion resistance chemical conversion film (gray-brown), which is firmly solidified on the surface of the steel bar, which can significantly improve the gripping force of reinforced concrete and the adhesion of concrete, and effectively reduce and slow down the rust of steel bars in concrete.