What are the classifications of servo presses?

Servo presses can be classified according to different structures and uses. Here are a few common ways to classify them: 1

Structure classification: C-shaped servo press: It adopts C-shaped structure, which has high rigidity and stability, and is suitable for pressing, stamping, bending and other processing operations on workpieces.

The servo system can precisely control the amount of pressure and the time it is applied, so as to achieve precise machining of the workpiece. C-shaped servo presses are widely used in automotive, electronics, home appliances, metal processing and other industries. H-shaped servo press:

The frame has an H-shaped structure. This model has the characteristics of high precision, high efficiency and high stability, and is suitable for cold stamping, cold extrusion, punching, bending and other processing processes of various metal materials. The servo system can precisely control the pressure, speed and position, making the machining process more precise and reliable.

H-shaped servo presses are widely used in the production of automobiles, home appliances, electronics, hardware and other industries. Four-column servo press: It is supported by four columns, the upper part is provided with a pressure head, and the lower part is equipped with a worktable, and the movement of the pressure head is controlled by the servo system to realize the pressure processing of the workpiece.

Punch servo press: It adopts a punch structure, and controls the pressure and movement of the cylinder through the servo system to realize the stamping of the workpiece. 2.

Application classification: Stamping machine: mainly used for stamping processing, the production of auto parts, home appliances, communication equipment, digital products and other parts.

Molding machine: mainly used for the production of rubber, plastic, silicone molding processing. Hot Press Machine:

It is mainly used for the production and processing of granite, marble and other stones, polyurethane and composite materials. Welding machine: mainly used for welding and assembly of metal products.

Tensile machine: It is mainly used for tensile experiments to test the strength and toughness of materials, etc. Complete Equipment:

It mainly refers to the press equipment used with other processing and production equipment.

Servo presses can be divided into servo crank presses, servo connecting rod presses, servo screw presses and servo hydraulic presses.

It is often asked what are the uses of precision servo electronic presses? Today, Minghui Automation will take you to understand what industries and uses precision servo electronic presses are mainly used for: 1

Press-fitting of electronic components: Precision servo electronic presses are widely used in the press-fitting process of electronic components. For example, in the manufacturing process of printed circuit boards (PCBs), individual components need to be pressed together to ensure the reliability and stability of the circuit boards.

In addition, for small electronic components such as IC chips, precision servo electronic presses can achieve accurate press-fitting to ensure the correct installation and connection of components. 2.Metal fittings pressing:

Precision servo electronic presses play an important role in the manufacturing process of metal parts. Whether it's a cold, hot or stamping process, it needs a reliable press. For example, in the production of automotive parts and mechanical parts, precision servo electronic presses can achieve high-precision pressing, ensuring the quality and stability of products.

3.Plastic product molding: Precision servo electronic presses also play an important role in the production of plastic products.

For the molding process of plastic lids, plastic containers and other products, it is necessary to precisely control the pressure and time of the press to ensure the appearance and function of the products. The precision servo electronic press has the ability to control the pressure and speed with high adjustment, which can meet the needs of different plastic product molding. 4.

Rubber product molding: For the molding process of rubber products, precision servo electronic presses also play an important role. The production of rubber seals, rubber gaskets and other products requires a precise pressing process to ensure the tightness and elasticity of the products.

Precision servo-electronic presses provide precise pressure and displacement control to meet the needs of the rubber product molding process. 5.Medical Device Manufacturing:

In the manufacturing process of medical devices, precision servo electronic presses also play an important role. For example, during the assembly of syringes, parts need to be pressed together to ensure the tightness and safety of the device. Similarly, for the production of medical tubing and other instruments, precision servo electronic presses can achieve a precise press-fitting process to ensure the quality and performance of the product.

6.Other application areas: In addition to the above aspects, precision servo electronic presses are also used in other fields.

For example, in the molding process of glass products, the precision servo electronic press can achieve high-precision pressing, and the letter answer ensures the surface finish and shape accuracy of the product. In addition, for the pressing of ceramic products, the precision servo electronic press can realize the pressing requirements of complex shapes. To sum up, precision servo electronic vertical presses have a wide range of applications in many fields such as electronics, metals, plastics, rubber, medical equipment, etc.

Its high precision, adjustable pressure and speed control capabilities make it an important tool in the manufacturing process, ensuring the quality and performance of the product. In the future, with the continuous development of technology, precision servo electronic presses will continue to play an important role and show their potential and advantages in more fields. Slippery and smart.

2. Accurate speed, displacement and pressure control can be realized.

3. It has the function of copying and selling according to the records of the press-fitting operation process to ensure the traceability of product manufacturing data.

4. It has the function of automatic compensation to realize the press-fitting control that cannot be achieved by the hydraulic press and the booster cylinder.

5. It can realize the multi-purpose flexible assembly line press-fitting of one machine, and the tooling does not need to set hard limits. To replace the product for co-production, only need to call the corresponding press-fitting program; Save the cost of precision tooling and improve work efficiency.

7. It can be used as a testing machine to help optimize the tolerance of the workpiece and match the parameters of the process hood and inspect the quality of press-fitting.

The precision servo press has the following functions:

a. ** Pressing quality judgment: the whole process curve of pressing force and displacement can be displayed on the LCD touch screen; The whole process control can automatically determine whether the product is qualified at any stage of the operation, and remove defective products in 100% real time, so as to achieve first-class quality management;

b. Press-fitting force, press-fitting depth, press-fitting speed, pressure holding time, etc. can all be entered on the operation panel, and the interface is friendly and the operation is simple;

c. 100 sets of press-fitting programs can be customized, stored and invoked: three press-fitting modes can be selected to meet your different process needs;

d. Connect to the computer through the external port, which can store the press-fitting data in the computer to ensure the traceability of product processing data and facilitate production quality control management; Hugh.

e. Because the machine itself has accurate pressure and displacement control functions, it does not need to add a hard limit on the tooling, and only needs to call different press-fitting procedures when processing products of different specifications, so it can easily realize a multi-purpose machine and flexible group.

out, more frequent** multitasking, or associated with an increased frequency of distraction, and this kind of kite flying has a good time!

Due to the simplification of the mechanical transmission structure, the servo press has high efficiency, high precision and high flexibility, Xin Taiming servo press can arbitrarily set and change the speed in the processing process, can realize the closed-loop control of position and speed, obtain any slider motion characteristics, and can also achieve the effect of energy saving and environmental protection, whether it is in metal stamping, or in forging forming, servo press has great advantages compared with traditional presses:

1) Greatly improve the drawing accuracy of molded products.

2) Reduce the wrinkles and damage of the finished product.

3) Reduce the damage of the mold, which also reduces the number of maintenance and repair of the mold, thereby improving the life of the mold.

4) Plate forging that cannot be done with traditional presses can be achieved with a servo press.

5) The vibration and noise during processing are greatly reduced, and the harsh working environment of the previous stamping plant is improved.

6) Reduce power loss, save energy consumption, and improve economic benefits.

7) There is no wear and tear problem of the clutch brake of the traditional press, which saves the manpower, material and financial resources spent on this maintenance.

8) In order to obtain high-quality deep-drawn forming parts, it is necessary to adjust the pressure of the mold anti-jacking device and the ejector pin very finely and accurately, and the servo press can make these adjustments very simple and convenient.

9) Traditional presses need to be fine-tuned after each mold change, which is time-consuming and labor-intensive. With a servo-controlled press, a good product can be produced immediately after a die change.

10) After the mold trial or mold replacement, the "inch running mold wheel limb type" used in the mold adjustment requires high operation skills, and the servo press can do every 1 micro operation when the mold is adjusted, so that the adjustment operation of the mold becomes simple and convenient.

11) It is impossible for the crankshaft of a conventional press to change the direction of operation frequently, but the servo press can easily realize the forward and reverse changes of the fretting movement. There are a number of other effects.

The products of Jiuli servo press are precision forming, small tolerance, high precision, stable pressure CNC, mold wear is reduced, the products are precision into shape under precise CNC control, less forgings without flash, small tolerance, high precision, can achieve less no cutting processing, no need for turning, milling, type planing and other follow-up processing.

For example, the tooth shape of column gears and bevel gears can be directly formed and produced, so what are the main advantages of servo presses?

1. The mold has a high life, the pressure is numerically controlled, and the mold will not be overloaded, worn and damaged.

2. The structure of the equipment is extremely simple, with low cost of motor-deceleration mechanism-brake-working mechanism.

3. Intelligent automatic numerical control, the operation of the press is intelligently numerical control by high-speed computer, which can be fully automated without manual operation.

4. Resource-saving, environment-friendly, no need for permanent magnet rare earth materials, saving rare and precious resources, and avoiding the damage to the environment caused by mining rare earths.

5. Information management, real-time numerical control of process parameters, and real-time anti-lease feeding by the communication network, realizes the information control of product quality and the traceability of product quality.

1. The mold life is high, the pressure is numerically controlled, and the mold will not be overloaded, worn and damaged.

2. The structure of the equipment is extremely simple and the cost is low.

3. Intelligent automatic numerical control, the operation of the press is controlled by the high-speed computer orange chain intelligent digital circle Jingsun, which can be fully automated without manual operation.

The servo press can arbitrarily set and change the speed in the processing process, and can quickly realize the closed-loop control of the position and speed of the company, obtain any slider movement characteristics, and also achieve the effect of energy saving and environmental protection.

Hydraulic servo control system is an important aspect in the field of hydraulic technology, which is generally composed of input elements, feedback measurement elements, comparison elements, conversion elements, actuators and other basic components.

Whether the advantages of the press are many, and the role of manpower can be greatly reduced.

1. High precision: The high-precision characteristics of achieving precise pressure and displacement full closed-loop control are incomparable to other types of presses.

2. Energy saving and environmental protection: Compared with traditional pneumatic and hydraulic presses, the energy saving effect is more than 80%, the use and maintenance cost is low, and it is more environmentally friendly and safe, which can meet the use of equipment in the dust-free workshop.

3. Quality management: The whole process control can automatically determine whether the product is qualified in the middle of the operation. 100% implementation of defective product removal, so as to achieve the best quality management.

Fourth, retain the press-fitting data: the dynamic curve of the change relationship between the press-fitting data in the whole process of time, press-fitting force and displacement is displayed in real time on the man-machine interface touch screen, which can be queried, printed and extracted for product analysis, and the pressure value required by the product in different positions can be accurately determined through the press-fitting relationship curve. The system has the ability to store 200,000+ production reports and hail tables, and directly output them to the host computer in excel format for query.

Fifth, storage press-fitting program: can be customized, stored, call 100 sets of press-fitting programs, the next operation only need to enter the press-fitting serial number, time-saving, labor-saving to improve efficiency, the press-fitting mode can be selected, to meet the needs of different processes.

6. Precise control function: Because the press itself has accurate pressure and displacement control capabilities, there is no need to add limits to the tooling. Different press-fitting programs are only required to process products of different specifications, so it is easy to realize multi-purpose and flexible assembly of one machine.

7. Alarm system: when the actual press-fitting data does not match the value of the set parameter range, the system will spontaneously sound the alarm, and prompt the cause of the alarm, and find product problems in a timely, fast and intuitive manner.

8. Password protection: Changing the press-fitting procedure requires authorization before it can be operated, which is safer.

Monitor, control and optimize the pressing of bricks, equip the task significantly, save energy and reduce production costs!