How is the cost of a belt conveyor calculated?

The conveyor is divided into belt conveyor, roller conveyor, chain conveyor, etc. It is a friction-driven machine that transports materials in a continuous manner. It is mainly composed of frames, conveyor belts, idlers, rollers, tensioning devices, transmission devices, etc., and is widely used in electrical appliances, machinery, injection molding, logistics and other industries.

The common problems are mainly belt deviation, sprinkling, etc., so when purchasing, installing and using, we should strictly select high-quality and reliable types, carry out them in accordance with the design parameters and drawings, strengthen daily maintenance and maintenance, and pay attention to safe use. Kaidel conveyor has the characteristics of high quality, short delivery, low cost, more than 20 models, ** purchase, dozens of belt types, free** CAD 3D drawings You can't go wrong with choosing us Kaidell Technology.

The customized belt conveyor line should consider what the conveyor needs to convey, its weight and what are the load requirements in the flow speed. In this way, the load of the belt conveyor can be clarified, and care must be taken not to transport overloaded items, otherwise the conveyor will be damaged and it will not work properly. In addition, it is necessary to pay attention to the anti-static coefficient of the belt on the belt conveyor, the conveyor belt is generally made of anti-static, but the anti-static coefficient will decrease with the use of time, so when customizing the belt conveyor, it is necessary to clearly know how long the anti-static energy can be maintained.

Specify how long you want to make sure that the ESD coefficient is within a certain range.

There is no unbalanced load of the long belt, the belt load is determined by the opening of the unloader, such as the commonly used coal conveyor belt, when the opening of the unloader is adjusted, then the discharge amount will be certain. There won't be much load change.

The long belt is equipped with a set of reducers and motors, but the appropriate motors and reducers are adapted according to the load and conveying distance.

Multi-section conveying + unloading, each section of the belt must have a set of motors and reducers, which will increase the cost, rather than reduce the cost, and the more reducers and motors are set up, it is easy to increase the risk of failure, and more electrical interlocks need to be set, such as a belt failure to stop, then the electrical secondary circuit will need other belts to stop immediately, or the materials from other belts will accumulate on this stopped belt. Moreover, it also requires multiple sets of pull rope emergency stops, deviation switches, etc.

So if it is a straight and long-distance belt, a belt is actually the most reasonable.

Conveyor belt per meter to square meters calculation formula: Conveyor belt width (b) For example: How many squares per meter is a conveyor belt with a width of b=800?

Solution: square meters.

1. Calculate the tensile force of the transmission belt = total load capacity * rolling friction coefficient.

2. Pulling force * radius of the drive wheel = driving torque.

3. According to the transmission speed, calculate the speed of the driving wheel = the circumference of the driving wheel of the transmission speed.

4. The power of the motor (kW) = torque (Nm) * drive wheel speed (revolution) 95505, the calculation result * safety factor * the efficiency of the deceleration mechanism, select the corresponding motor.

Conveyor belt per meter to square meters calculation formula: Conveyor belt width (b) For example: How many squares per meter is a conveyor belt with a width of b=800?

Solution: square meters.

1. First calculate the tensile force of the transmission belt = total load capacity * rolling friction coefficient 2, tensile force * radius of the drive wheel = driving torque.

3, according to the transmission speed, calculate the speed of the drive wheel = transmission speed The circumference of the drive wheel 4, the power of the motor (kW) = torque (Nm) * the speed of the drive wheel (revolution) 95505, the calculation result * safety factor * the efficiency of the deceleration mechanism, select the corresponding motor.

The motor power suitable for the belt conveyor.

The motor power should be selected according to the required power, and the motor should be operated under the rated load as much as possible.

1. If the power of the belt conveyor motor is too small, there will be a phenomenon of "small horse-drawn cart", resulting in long-term overload of the motor.

2. If the motor power of the belt conveyor is too large. There will be a phenomenon of "big horse-drawn cart", and its output mechanical power can not be fully utilized, resulting in a waste of electric energy.

3. In general, it is calculated according to the belt bandwidth, conveying distance, inclination angle, conveying volume, as well as the characteristics of materials and humidity. If you don't know how to choose the motor power of the belt conveyor, you can call the mechanical service**.

The motor speed divided by the reducer speed ratio is the output speed of the reducer, that is, the speed of the pulley;

It is also the speed of the drum, multiplied by the diameter of the drum, multiplied by the speed of the belt per minute;

Divide by 60 to equal the linear velocity of the belt per second.

Motor speed reducer speed ratio, is the output speed of the reducer, if the reducer and the drum are directly connected, then this is the drum speed, and then multiplied by the circumference of the drum is, the belt running speed. If the gear unit and drum are driven by pulleys or sprockets, then the speed ratio needs to be calculated.

Conveyor belt pricing unit.

Layered conveyor belt: Yuan standard square meter.

Wire rope core conveyor belt: yuan standard square meters.

PVC and PVG Whole Core Flame Retardant Conveyor Belts: Yuan Natural Square Meter Calculation Method.

Layered conveyor belt: standard square meter number = bandwidth (m) (number of cloth layers + (upper covering glue thickness + lower covering glue thickness) belt length (m).

Steel wire rope core conveyor belt: standard square meters = bandwidth (m) product thickness (mm) belt length (m).

The calculation of the natural square meters of PVC and PVG full-core flame retardant conveyor belts is the bandwidth and belt length.

Hope it helps.

It depends on what kind of person you are, for example, the beverage line is 800 meters!

Rubber ** calculation can roughly calculate the cost for reference is not harmful.

Wire rope core conveyor belt:

The calculation method of the wire rope core conveyor belt is similar to that of the layered conveyor belt, the square number of a meter belt = bandwidth m * (gluing thickness mm + glue thickness mm + wire rope diameter mm), the data in parentheses are specified in the national standards.

Stratified belts** calculation method.

Formula: one square meter conveyor belt = bandwidth m * [gluing thickness mm + gluing thickness mm) number of cloth layers].

Whole core flame retardant conveyor belt:

The ** of the whole core flame retardant conveyor belt, the whole ** = unit price * belt length * bandwidth, the ** of different materials is different. Answer**.

Let's take the wire rope core conveyor belt as an example to introduce it to you (common to all types) You can check it. Or ask the conveyor belt manufacturer.

1) Square meter ( ) = tape width (m) [total tape thickness (mm) tape length (m).

This is the total number of square meters that a strip has).

2) Square meters ( ) = tape width (m) [Total thickness of tape (mm) (this is how many squares of the tape are in one meter length).

For example, if the steel wire belt is 1 meter wide and 15 mm thick, 60 yuan per square meter is converted into one meter of **.

The demonstration is as follows: the number of square meters occupied by each meter = 1 (15 square meters, then, ** per meter = ** per square meter of ** square meters per meter accounted for = 60 10 = 600 Note: total thickness of the tape = glue thickness + glue thickness + wire rope diameter.

If the length is more than one meter, it shall be squared.

If it is less than one meter, it will be counted as a whole.

The reason is the difficulty of processing and after-sales service.

Of course, you can choose this yourself, and you can square it all, but lessons learned, this kind of relative better.