What are the advantages of minimum quantity lubrication compared to conventional cutting fluids?

1 Very low amount of cutting oil used (1L oil used for more than 10 days - 8 hours per day) 2 Cutting chips are dry and easy to clean.

3 The cutting oil will not stain, impregnate or stick to the product, ensuring that the product does not rust 4 Significantly improve the finish of the machined surface, excellent cooling effect, reduce tool wear and extend tool life.

5. Micro spray spraying, cutting oil will not splash, keep the working environment clean and tidy.

6. No waste cutting oil disposal problem, saving costs.

7. The amount of work carried is small, the service life of lubricating oil is prolonged, the production cost is reduced, and the long-term operation requirements can be met.

8 Alibaba search unist mql micro quantity lubrication cooling system more detailed.

1. Minimum quantity lubrication is a key technology to reduce production costs in automotive, aviation, defense, heavy and other industries.

2. Minimum quantity lubrication can reduce production costs through the following ways:

Reduced coolant-related costs;

Reduced energy consumption;

Reduced working tempo;

Reduced maintenance costs.

3. Reduce equipment investment: Minimum lubrication technology reduces the cost of machine tool manufacturing, which is mainly reflected in:

The machine does not need to be waterproofed;

Simplification of the cooling system;

Smaller footprint.

4. Green manufacturing: a cleaner, safer and healthier working environment.

Advantages of micro lubricants in use:

First, the use of trace amount of lubricating oil to effectively reduce costs.

1. The special cutting oil is used in small quantities, which effectively reduces the purchase and inventory cost 2. Eliminates the daily management and waste liquid disposal of traditional cutting fluid.

3. The cutting fluid ** device is simplified, and there is no need for a circulating filtration system 4. The production efficiency is improved, and the production cost is effectively reduced.

5. Clean and dry chips can be directly returned to the furnace for smelting without cleaning, eliminating many post-processing processes 6. There is almost no oil on the workpiece, and even the post-cleaning process can be dispensed with.

Second, the use of trace amount of lubricating oil to improve production efficiency Surface quality tool life 1, improve cutting speed and feed volume.

2. Reduce the friction between the tool workpiece and the tool chip.

3. Improve machining accuracy and reduce surface roughness.

4. Basically keep room temperature except for tool and workpiece size changes.

5. It can extend the tool life by 1-2 times.

Third, the use of trace amount of lubricating oil is environmentally friendly, safe, and clean production.

1. Spray the lubricating liquid to the edge of the cutting opening, which will not produce oil mist diffusion 2. It can be used in an air-conditioned room, and the site is clean and tidy.

3. There is basically no residue on the cutting surface and chips.

4. Vegetable oil-based products, friendly to the human body.

5. Non-flammable TSCA (Toxic Substance Control) is listed as a non-toxic ingredient 6. Biodegradable and environmentally friendly (in line with IS0 14000 environmental protection standards) 7. It will not cause damage to water, air and soil.

8. It is used for magnesium alloy processing, which can effectively reduce the risk.

9. There is no longer oil leakage, ground pollution, odor, etc. around the machine tool, which is conducive to the on-site management of 7S.

Shanghai Beinuo lubrication.

BAI Materials Co., Ltd.

Minimum quantity lubrication is through.

The micro lubrication device DAO uses compressed air as the dynamic force, and sends a very small amount of extreme pressure anti-wear and excellent lubrication to the required parts continuously and accurately, and the friction heat generated by the good micro lubricant during processing is relatively small to meet the lubrication and cooling needs on the friction point, forming a protective oil film on the blade to reduce the wear of the blade. At the same time, the compressed air flow continuously carries away the heat generated by friction. It can be used for metal processing to solve the shortcomings of large amount of cutting oil input, large consumption, large amount of waste and leakage, and serious environmental pollution of traditional metal cutting processing.

It is suitable for cooling, lubrication of metal processing methods such as turning, milling, planing, drilling, stamping, sawing, etcAt the same time, it can be applied to the lubrication of high-speed bearings, open gears, screw guides, high-speed and high-temperature chains, track rims and other equipment. Minimum quantity lubrication mainly includes the following two parts: 1. Minimum quantity lubrication device

2. Trace lubricant.

What is the Micro Amount Moist Slip (MQL) System?

Minimal quantity lubrication (MQL) is a kind of metal processing lubrication, that is, semi-dry cutting, which refers to the compressed gas (air, nitrogen, carbon dioxide, etc.) mixed with a very small amount of lubricating oil after vaporization, forming micron-level droplets, which are sprayed into the processing area for effective lubrication. The amount of cutting fluid is generally only 20 100l min for traditional wet cutting), which can effectively reduce the friction between the tool and the workpiece, the tool and the chip, prevent bonding, prolong the tool life, and improve the surface quality.

Application industry direction.

In general, MQL systems can be used in almost every metalworking process, especially in metal cutting and metal forming. Such as: folding, bending, drilling, turning, pressing, finishing, milling, joining, threading, assembly, stamping, grinding, sawing, cutting, welding, mold forming, riveting, separation, deep sawing, forming, spraying, preservation, etc.

In addition, HPM is used in the wood processing industry, especially in sawmilling, paper and printing, food, construction and other industries.

It's just to add a little bit of wow, like in the motor bearing.

It is to accurately inject a small amount of lubricating oil into the machining area between the tool and the workpiece. Alibaba search unist mql micro lubrication cooling system has. Applications, metal cutting, machining, mold processing, copper, aluminum and superhard material processing, deep hole drilling, sawing, turning, milling, thread cutting, reaming, deburring, heavy punching, etc.

Jingcheng Sega Intelligent Micro Quantity Lubrication System MQL system host to produce fine BAI dry oil mist, through the machine tool spindle internal cold channel or external cold channel, in the internal hole of the tool DAO or external cold nozzle condensed into wet oil mist, to the cutting area, efficient lubrication and cooling of the cutting area, according to the machine tool system tool number indication, MQL system to provide the corresponding appropriate air volume and oil volume.

Applicable machine tools: a large number of tools, different sizes and shapes, automatic tool change, internal and external coolant, deep hole processing, such as cylinder head, cylinder block and other machining centers for complex processing.

Applicable materials: cast iron, aluminum alloy, magnesium alloy, copper alloy, free-cutting steel and other materials with low processing difficulty.

Hello! 601－3880

Sola cutting fluid warm reminder: the main role of cutting fluid is: cooling, lubrication, brightening, reducing tool wear, preventing machine tools or workpiece corrosion, if not adding cutting fluid to the product, the surface will appear rough, unsightly, and will affect the machining accuracy.

The use of cutting fluid must be paid attention to, and the importance of cutting fluid in hardware machining cannot be ignored because of cost! Without cutting fluid, it will aggravate the wear of the tool, resulting in poor product accuracy, often wrong size, resulting in product scrap or rework, etc., and will also affect the surface roughness, aesthetics, etc., customers see that the product is not good-looking, and may give up cooperation with your company, so that the processing cost will be much higher than the cost of cutting fluid.

So knowing the importance of cutting fluid in the metal processing industry, now let's take a look at it, how to avoid buying trench cutting fluid or inferior cutting fluid?

First of all, we look at the brand, there are too many fake and shoddy Mobil cutting fluids on the market, and Mobil is extremely expensive, so in order to reduce processing costs, we must choose some, domestic independent brands of large cutting fluid manufacturers, to avoid buying those small shops' ** waste liquid filtration processing and then recharge the new sales of cutting fluid, how to choose? It depends on the brand, like Sola cutting fluid and Castrol are all good domestic brands. All are SGS certified.

**Reasonable, excellent effect.

1. Minimum quantity lubrication is the key technology to reduce production costs in automotive, aviation, defense, heavy and other industries.

2. Minimum quantity lubrication can reduce production costs through the following ways

Reduced coolant-related costs;

Reduced energy consumption;

Reduced working tempo;

Reduced maintenance costs.

3. Reduce equipment investment: Minimum lubrication technology reduces the manufacturing cost of machine tools, which is mainly reflected in:

The machine does not need to be waterproofed;

Simplification of the cooling system;

Smaller footprint.

4. Green manufacturing: a cleaner, safer and healthier working environment.

This is a widely misunderstood problem, some people think that improving the quality or quality grade of cutting fluid is to continuously improve the extreme pressure and lubricity of cutting fluid, and try to use the lubricity of cutting fluid to divide the quality grade of cutting fluid. As mentioned earlier, the performance requirements of cutting fluids are multifaceted, and the performance they should have is determined according to the needs of practical applications. Lubrication performance is only one of the many functions of cutting fluid, not the higher the lubricity, the better, excessive lubrication often brings the opposite negative effect, such as chemical wear caused by excessive extreme pressure, which can greatly shorten the life of the tool, the application of extreme pressure agent will promote rust and cause serious corrosion, due to the lubrication additives and the adsorption film (especially the chemical film) formed on the surface of the workpiece to the post-treatment and application of the workpiece (such as some metal parts used in the atomic energy industry and the electronics industry) to bring trouble.