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FRP prefabricated pumping station installation precautions 1, foundation excavation must be slotted support, first support and then excavation, layered excavation, it is strictly forbidden to over-excavate, must be excavated according to the drawings. 2. During construction, continuous precipitation must be carried out, the groundwater level should be lowered below 1 meter from the construction level, and the excavated earthwork should be transported away from the periphery of the foundation pit. 3. The tank of the pumping station must be placed horizontally when transported, and must be fixed on the tank bracket, if the diameter of the tank is too large and the tank bracket cannot be used, the tank must be padded firmly with a wooden wedge or sandbag at the bottom of the tank to prevent the tank from rotating
The loading and unloading process must be carried out together with the transport bracket, before the installation and lifting to the vertical position, the tank bracket must be removed, in the construction area, the user must provide their own lifting facilities, move the pumping station horizontally with the sling belt together with the tank transport bracket, and move the pumping station to the ground, note: At this time, it is strictly forbidden to use lifting lugs....
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Are you planning to purchase a sewage pumping station made of fiberglass? Nowadays, the mainstream integrated sewage pumping station is made of glass fiber reinforced plastic, which has many advantages, such as high integration, small size, convenient installation, strong environmental adaptability and so on. Moreover, FRP is a very hard and durable material, and its acid and alkali resistance and corrosion resistance are particularly good!
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The main material of the integrated pumping station is made of FRP material, the reason why FRP is used to make the main shell part of the integrated pumping station is because FRP has a strong chemical corrosion resistance, and the continuous winding one-time molding process is used in the production process, so that the pumping station shell has the characteristics of uniform flatness, smooth and beautiful, uniform thickness, durability, etc., and the most important thing is that the integrated pumping station main body of this FRP material has a very long service life, and it is estimated that the average can reach more than 50 years.
The reason for the long service life of the integrated pumping station.
1.The water pump is selected, and the self-cleaning fluid base and the high-efficiency non-clogging submersible pump are set to keep the pumping station in an optimal operating state, thereby prolonging the service life.
2.Grid configuration, equipped with crushing grid and backwash device, the grid will crush the large pieces of debris in the sewage into small particles, and the sludge deposited at the bottom of the pumping station will float up while the pump is running, and will be mixed into the sewage and discharged by the pump. It improves the work efficiency of the pumping station, no longer needs to be cleaned regularly, saves labor costs, solves the problem of foul smell from garbage accumulation, and prolongs the overall life of the pumping station.
3.Equipped with components, the pipeline system is composed of 304 stainless steel seamless steel pipes, gate valves, swing check valves, flexible joints and other parts, and the pipeline layout is reasonable, which improves the drainage operation efficiency of the pumping station and prolongs the overall life of the pumping station.
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Sturdy, environmentally friendly material: The cylinder material is made of a new material fiber reinforced plastic (GRP), and the microcomputer controls continuous winding and one-time molding to ensure uniform thickness and meet the design requirements, with the characteristics of firmness, corrosion resistance and durability.
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The buried type is still made of FRP material.
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That's right! FRP material is stronger and more durable
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Features and advantages of FRP integrated prefabricated pumping station:
1. Small size, but excellent available effective volume; High degree of integration, true integration;
2. The cylinder is made of advanced corrosion-resistant materials, reinforced FRP, mechanically wound and formed, or lined with special steel, and covered with FRP;
3. The pump pit adopts CFD fluid design, which has the functions of good flow state, no blockage and self-cleaning;
4. Reliable quality, no leakage, no pollution to the environment; Light weight and low cost;
5. Equipped with high-quality, high-performance submersible sewage pumps, which are widely used in sensors to monitor the operation status of the pump at all times, which greatly reduces maintenance costs;
6. High degree of automation integration, which can realize remote monitoring and management, and can also realize the functions of unlimited remote data transmission and automatic generation of operation reports;
7. Safe use: its scientific design and configuration greatly reduce the production of highly toxic and odorous gases, and protect the environment;
8. Completely buried installation, which does not affect the surrounding environment and landscape after installation;
9. The installation cycle is short, which saves most of the costs and saves time and effort in maintenance;
10. One-time investment, low long-term operating cost, obvious energy-saving benefits, and can be hoisted up for secondary landfill reuse in the case of demolition or land occupation;
11. Fully customized, each time according to the different projects, the pumping station with different diameters and different heights of the inlet and outlet pipe positions can be designed to meet the needs of various places.
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The FRP cylinder in the FRP integrated pumping station is a glass fiber reinforced material, which is a new type of composite material developed in the early 20th century abroad, which has many advantages such as light weight, high strength, anti-corrosion, heat preservation, insulation, sound insulation and so on.
In reinforced concrete, it is mainly the steel bar that bears the external force, but the concrete is indispensable, it bonds the steel bar into a whole, not only gives the building component a certain shape, but also increases the strength. In FRP, glass fiber acts like steel bar, while phenolic resin plays the role of concrete, and the combination of the two gives FRP amazing strength.
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The FRP integrated prefabricated pumping station produced and developed by Hongyang Technology is a turnkey project, and the cylinder of the pumping station is made of new material glass fiber reinforced plastic (GRP), and the microcomputer winding is formed at one time. The main body of the pumping station is composed of GRP wellbore, water pump, pipeline, valve, sensor, control system and ventilation system.
1. On-demand construction. Hongyang Technology will formulate solutions according to the environment of the entrusted place, including topography, geology, and water conditions, and tailor prefabricated pumping station equipment to reduce the cost of pumping station construction.
2. The construction period is long. The time taken by the integrated prefabricated pumping station from survey, design, production to pump pit excavation, installation and testing is generally about half a month, which is more than half the time compared with the traditional concrete pumping station.
3. Occupies a small area. Compared with the traditional concrete pumping station, the integrated prefabricated pumping station is reduced to 1/4 of the area, and the buried installation is adopted to alleviate the shortage of urban land.
4. Integration and integration. The integrated prefabricated pumping station is integrated by water pump, submersible sewage pump, crushing fence, control system, remote control system, automatic cleaning base main components and basic equipment of the pumping station. A shrunken body is packed with powerful functions.
5. Long service life. It is made of GRP thermosetting FRP and polyethylene resin anti-corrosion material, which is light and durable, chemical-resistant, non-leakage, and has a service life of more than 50 years.
6. Protect the water environment. The base of the prefabricated pumping station adopts CFD fluid dynamics finite element analysis to optimize and improve the bottom structure and solve the problem of silt deposition, so as to solve the problem of odorous gas and water pollution.
7. No entanglement and efficient sewage discharge. The sewage pump adopts an automatic mixing device, which is combined with the crushing fence to improve the sewage sludge treatment capacity of the prefabricated pumping station without winding and blockage.
8. Unattended. The fully intelligent control system can not only work manually on site, but also monitor the operation of the pumping station through mobile devices (mobile phones), and control the operation of the pumping station at any time, without the need for human on-duty guards.
hours of after-sales service. Hongyang Technology is a specialized research institution and manufacturer of prefabricated pumping stations, and customers who dock with Hongyang enjoy 24-hour intimate after-sales service, providing professional after-sales consultation, pumping station maintenance and other services.
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FRP integrated sewage lifting pumping station should be paid attention to when purchasing: 1The pump selection of the pumping station should match the flow requirements, and a unified pump type should be adopted.
2.When the power of a single pump is large, it is advisable to use soft start or frequency conversion start, and when the flow rate and head of the pumping station change greatly, the frequency conversion speed regulation device can be used. 3.
For the drainage pumping station, it is advisable to set up a submersible centrifugal pump, a rainwater pumping station, and a standby pump can not be set. 4.For wet-installed submersible pumps, the pumps should be equipped with a motor cooling system, and for dry-installed pumps, water-cooled or air-cooled motors of IP54 or above can be used.
5.Automatic liquid level control should be used for pumping stations using gravity pipe network, and automatic pressure control should be used for pumping stations using pressure pipe network. All pumping stations should be equipped with manual control, automatic control and remote control functions, and should have the ability to switch control modes freely.
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FRP material is better, high temperature resistance, good corrosion resistance, long service life and low cost.
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