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Condenser cleaning judgment operation method.
Condenser cleaning is a common equipment maintenance work in industrial production, which has an important impact on the normal operation and efficiency of equipment. Before the condenser can be cleaned, a cleaning decision is required for the equipment. This article will introduce the operation method of condenser cleaning judgment to ensure the effectiveness and safety of cleaning work.
1. Check the operation status of the equipment.
Before the condenser can be cleaned, the operating condition of the equipment needs to be checked first. Specifically, it includes the following aspects:
1.Check whether the appearance of the condenser is normal, and whether there is obvious damage, rust and other phenomena.
2.Check whether the inlet and outlet temperature and pressure of the condenser are within the normal range, and whether the flow rate and temperature of the cooling water are normal.
3.Check whether the accessories of the condenser are in good condition, such as valves, pipes, brackets, etc.
Through the above inspection, you can preliminarily judge whether the condenser needs to be cleaned. If the equipment is found to have obvious problems such as dirt, scale or corrosion, it should be cleaned in time.
Second, the formulation of the cleaning plan.
After determining the need for cleaning, a detailed cleaning plan needs to be developed. The following aspects need to be considered in the formulation of the cleaning plan:
1.Determine the cleaning method: according to the structure of the condenser and the type of dirt, choose the appropriate cleaning method, such as mechanical cleaning, chemical cleaning, etc.
2.Determine the cleaning agent: Choose the right cleaning agent according to the type and degree of fouling, and ensure that the cleaning agent is not corrosive to the equipment.
3.Determine the cleaning process: according to the cleaning method and cleaning agent, formulate a detailed cleaning process, including the preparation before cleaning, the cleaning process, and the treatment after cleaning.
4.Determine safety measures: During the cleaning process, necessary safety measures should be taken, such as wearing protective clothing and protective glasses, to ensure the safety of operators.
3. Cleaning operation steps.
Once the cleaning protocol has been determined, the cleaning operation can begin. The following are common condenser cleaning operation steps:
1.Close the inlet and outlet valves of the condenser and disconnect it from other equipment to ensure that the cleaning operation does not affect the normal operation of other equipment.
2.Ventilate the equipment to ensure that all the gas in the equipment is discharged.
3.According to the cleaning plan, choose the appropriate cleaning method. If mechanical cleaning is used, it can be cleaned with a high-pressure water gun or cleaning brush; If chemical cleaning is used, the cleaning agent needs to be diluted proportionally and injected into the equipment, soaked for a certain period of time and then recycled.
4.During the cleaning process, the operation status of the equipment should be paid close attention to, and if any abnormalities are found, the cleaning should be stopped immediately for treatment.
5.After the cleaning is completed, the inside of the equipment should be inspected to ensure that dirt, scale, etc. have been completely removed. If you find that there is still residue, you need to wash it again.
6.Wipe the outside of the device to ensure that the appearance of the device is neat and tidy.
7.Conduct a comprehensive inspection of the equipment to ensure that the equipment is operating properly and there are no safety issues.
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There are pros and cons to traditional cleaning, for most enterprises, the traditional method is that the cost of each cleaning is not high, but the long-term use of this method will cause.
1) The life of the condenser tube is greatly shortened due to the action of chemical agents, 2) it must be shut down for cleaning every time, which will have a certain economic impact on the enterprise, and 3) the long-term accumulation is also expensive.
So I think this approach will do more harm than good.
Shenzhen WSA system is a cleaning method specially for scale, abandoning the traditional manual cleaning method, cleaning the condenser pipe in a scientific way, avoiding the drawbacks of machine shutdown and damage to the condenser pipe caused by manual cleaning, and part of the condenser pipe caused by rubber ball cleaning is not cleaned. In addition, the WSA system has several advantages:
1.Energy saving, so that the approximate temperature of the condenser has been up and down on a horizontal line, and the heat exchange effect is good;
2.Save labor, no need for manual operation;
3.Extend the service life of the unit and reduce the risk of dismantling and damage;
4.Respond to the call of the first generation, energy conservation and environmental protection.
5.Short cost** cycle.
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The cleaning method of dirty blockage inside the condenser is as follows:1. Prepare a condensate mixed with water. The concentration of condensate that is too high is corrosive to the condenser of automobiles, and pajamas reduce the concentration of condensate.
2. Start the car, turn on the air conditioner, and rinse with clean water.
3. Spray the mixed wash fuxin polyester product to the surface of the condenser, turn off the air conditioner and engine, wait for a few minutes, and you can see that there is dust floating out.
4. Start the air conditioner again to rotate the fan, rinse with plenty of water, and know that it is very clean. In this way, the dirty blockage inside the car condenser is solved.
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The air conditioning condenser pipe is a very important part of the air conditioning system, which is responsible for the discharge of the condensate generated in the air conditioning system, ensuring that the air conditioning system can work normally, and at the same time, it can also avoid the growth of bacteria in the air conditioning system. However, after a long period of use, a large amount of dirt may accumulate inside the condenser tube, which will not only affect the normal operation of the air conditioning system, but also cause a certain impact on the health of the family. Therefore, it is very necessary to know how to clean the condenser pipe of the air conditioner.
The steps to clean the condenser pipe of the air conditioner are as follows:
Step 1: Turn off the air conditioner and power switch, Sun Xun disassembles the inner cover of the air conditioner, and takes out the filter potato pick.
Step 2: Move the air conditioner to a convenient location and find the water outlet of the condenser pipe.
Step 3: Prepare the cleaning tools, it is recommended to use a professional condenser tube cleaner or a powerful vacuum cleaner. Insert the head of the washer or vacuum cleaner into the inlet of the condenser pipe and reach into it as much as possible to suck out the stagnant water and debris in the tube.
It should be noted that it should never be cleaned with sharp objects to avoid scratching the pipe wall.
Step 4: Pour in an appropriate amount of detergent. It is recommended to use a professional aircon condenser cleaner. Pour the detergent into the inlet of the air conditioner's condenser pipe, about 10 minutes, and then rinse with clean water to rinse the residue and detergent in the tube.
Step 5: Reorganize the air conditioner and install the air conditioner filter.
It should be noted that in the process of cleaning the condenser pipe of the air conditioner, do not disassemble, collide, bend or stretch the condenser pipe at will, so as not to affect its sealing performance, resulting in leakage of electricity, water leakage, poor refrigeration effect of the air conditioning system, etc. At the same time, it is recommended to clean the condenser pipe of the air conditioner every six months.
In short, it is particularly important to clean the condenser pipe of the air conditioner, which can not only ensure the normal operation of the air conditioning system, but also bring a healthier living environment to the family. Therefore, it is recommended that you regularly clean and maintain the condenser pipe of the air conditioner.
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1.The valves of the cooling water in and out of the condenser are closed, and the thermometer tube, pressure gauge tube or sewage pipe are connected to the anti-corrosion pump and liquid distribution tank to form a small circulation system and circulate for cleaning. 2. First, add pickling corrosion inhibitor, which is a special copper corrosion inhibitor, which is attached to the inner wall of the condenser.
3. Then add solid pickling cleaning agent, which is used to clean the scale with calcium carbonate scale as the main component, the cleaning agent is a composite solid organic acid, white crystal, non-corrosive to metal, weak acid, and the amount of cleaning agent is determined according to the amount of equipment scale.
The valve of cooling water in and out of the condenser is closed tightly, and the thermometer tube, pressure gauge tube or sewage pipe is connected to the anti-corrosion pump and liquid distribution tank to make a small circulation system and circulate cleaning. 2. First, add the leakage and pickling corrosion inhibitor, which is a special copper corrosion inhibitor, which is attached to the inner wall of the condenser. 3. Then add solid pickling cleaning agent, which is used to clean the scale with calcium carbonate scale as the main component, the cleaning agent is a composite solid organic acid, white crystal, non-corrosive to the metal, weak acid, and the amount of cleaning agent is determined according to the amount of scale of the equipment.
The chiller condenser is very easy to scale, and the daily water treatment should be done during the summer cooling period, otherwise the inorganic salts dissolved in the water in the circulating water system will crystallize and precipitate with the increase of temperature, and the scale formed on the tube wall of the heat exchange surface of the blind condenser will lead to the reduction of heat exchange efficiency, so it must be cleaned in time.
Do you have any problems that you don't understand and need me to solve for you?
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Condenser cleaning and descaling requires some chemicals, and improper operation may pose a safety hazard. Therefore, I recommend that you consult a professional maintenance personnel or professional cleaning company before using chemicals for cleaning, so that they can provide you with appropriate advice and operating instructions. In addition, if you attempt to perform a cleaning operation, please wear protective equipment to avoid damage caused by rolling chemicals, and keep Jingchong well ventilated to expel harmful gases.
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The method of cleaning and descaling the condenser is as follows: prepare the cleaning liquid: white vinegar and water according to 1:
1 ratio mix, or use a specialized condenser cleaner. Turn off the power: Before cleaning the condenser, you need to turn off the power first to avoid electric shock accidents.
Disassemble the condenser: Remove the condenser and place it on a flat working table. Cleaning the condenser:
Pour the prepared cleaning solution into the spray bottle, spray on the surface of the condenser, wait 10-15 minutes for the cleaning solution to fully penetrate and dissolve the dirt. Rinse the condenser: Rinse the cleaning liquid on the surface of the condenser with clean water until there is no foam and cleaning fluid residue.
Dry the condenser: Wipe the surface of the condenser with a clean towel or paper towel to make sure the surface is dry. Installation of the condenser excavation chamber:
Install the cleaned condenser back in place and turn it back on.
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Summary. Dear, hello, through the refrigeration encyclopedia, I found out that there are the following ways to clean and descale the condenser: 1. Mechanical descaling method:
Mechanical descaling is a method of descaling the condenser of steel cooling pipe with a flexible shaft pipe washer, especially suitable for vertical shell and tube condensers. 2. Chemical pickling and descaling method: clean the condenser with the prepared weak acid descaler to make the scale fall off and improve the heat transfer efficiency of the condenser.
3. Electronic magnetic water descaling method: The working principle of the electronic magnetic water device is to dissolve the calcium, magnesium and other salts in the cooling water flowing through the condenser in the state of positive and negative ions in the water at room temperature.
Dear, hello, through the refrigeration encyclopedia, there are the following ways to clean and descale the condenser: 1. Mechanical descaling method: mechanical descaling is a method of descaling the condenser of the steel cooling pipe with a flexible shaft pipe washer, especially suitable for vertical shell and tube condensers.
2. Chemical pickling and descaling method: clean the condenser with the prepared weak acid descaler to make the scale fall off and improve the heat transfer efficiency of the condenser. 3. Electronic magnetic water descaling method:
The working principle of the electronic magnetic water calendar is to dissolve the calcium, magnesium and other salts in the cooling water flowing through the condenser in the state of positive and negative ions at room temperature.
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Hello dear, happy to answer for you, for the problem of dirty blockage inside the condenser, here are some cleaning suggestions:1Use detergent:
Use a specialist cleaner inside the condenser to remove dirt and sediment. Please follow the instructions on the detergent packaging, especially the safety warnings and how to use it. 2.
Remove the condenser: If the internal dirt is too severe, it is recommended to disassemble the condenser for cleaning. Be sure to turn off the power and water sources before dismantling, and make sure you know how to properly disassemble and reinstall the condenser.
3.Use a plastic brush: Choose a soft-bristled plastic brush, soak it in water and gently brush it.
Be careful not to use metal brushes, otherwise it is easy to damage the internal parts of the condenser. 4.High pressure washing:
These mixtures can help remove sediment and impurities: mix water and soda to make a paste, apply it to the surface of the inner condenser, and then rinse it off with clean water; You can also mix white vinegar and water, then pour it into the condenser to soak inside, and finally rinse it with clean water. Regardless of the cleaning method used, be sure to follow safety standards and manufacturer's guidelines to ensure safe and correct cleaning results.
First of all, put a layer of kitchen paper towels on the pot, then pour in a high degree of liquor, wait for the oil stain on it to soften, scrape off the heavy dirt with a knife, then pour baking soda and salt, scrub with the rough side of the scouring pad, and finally rinse it with water. >>>More
Dear, I think you mean a cup, right?
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You can add some vinegar.
Because the main component of the dirt at the bottom of the kettle is calcium carbonate (CaCO3), and the main component of vinegar is acetic acid (also known as acetic acid, CH3COOH), calcium carbonate is insoluble in water, so there is precipitated dirt. When vinegar is added, the following reaction occurs: CaCO3 + CH3CoOH = = CH3COOCA + H2O, and the resulting calcium acetate (CH3COOCA) is a soluble salt, so that when you pour out the cleaned sewage, you will also remove the dirt at the bottom of the kettle. >>>More
Buckle the keys of the keyboard, take a brush or something after the power is off, sweep it down, then take a paper to wipe it, and then put the keys back in.