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Cast iron gas welding is very dangerous except for aging furnaces.
Cracks, fractures, and trachoma of cast iron are best welded by cold welding process of wewelding777 special cast iron electrode for hand arc welding.
Introduction to WeWelding 777 Special Cast Iron Electrodes.
Wewelding777 special cast iron electrode in wewelding777 is the brand of the United States R&D Industries, in 1982 the United States industrial cast iron equipment Daxing production Cast iron equipment due to long-term use, storage, improper operation and other reasons lead to different degrees of rust, corrosion, cracks, fractures, wear and so on. At that time, it was difficult to repair cast iron, R&D Industries made great efforts to study the composition ratio of WE777, and focused on the research and development of the coating of WEwelding777 cast iron electrode, adding an appropriate amount of rare earth elements to improve the performance of the electrode deposition. In 2010, the Weodin (Tianjin) welding technology **** was introduced into Chinese mainland, and the repair and application of wewelding777 products in industrial cast iron equipment were studied, and the characteristics of we777 cast iron electrode were successfully applied to the case of cast iron repair, and the successful cases of repair weweed
Fracture repair of cast iron glue roller, crack welding repair of Jichai cast iron cylinder block, dissimilar welding of cast iron and carbon steel, cold welding of cast iron engine block base, etc.
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Yes, oxyacetylene gas welding is generally used, and the welding material is a welding rod made of cast iron body, but the general casting body needs to be preheated, and it should be entered into the furnace for heat treatment immediately after welding.
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Tungsten TIG welding can weld cast iron, which is actually difficult to weld. Because the carbon content of cast iron is between 3 or 8 percent. It is more than ten times higher than other steels. Therefore, you must be prepared when welding.
1. First of all, do a good job of cleaning. If it is thick, it should be beveled. There must be no cracks at the bevel. Impurities should be cleaned within about two centimeters of the groove, which means that these places should be polished to the luster of metal.
2.It is necessary to warm up first. Preheating temperature: between 200 and 260 degrees Celsius. If the small piece is small, it can be preheated on the gas stove, or if it is large, you must pay attention to the cleaning of the weldment, and you can use the gas cutting gun to preheat it locally.
I generally use AC argon arc welding to weld with aluminum bronze welding wire, because aluminum bronze welding wire has good strength AC argon arc welding flow rate. Low dilution Weld shrinkage is also low Cracks are not susceptible in adjacent weld areas. Hope, thank you!
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Kiss! Hello, happy to answer your <>
Argon arc welding can weld cast iron, but from the actual field cast iron welding experience, argon arc welding cast iron is more used for casting defects such as porosity or fine wear of cast iron castings, this argon arc welding wire is also recommended to choose cast iron with good crack resistance is actually difficult to weld, because the carbon content of cast iron is between 3 or 8 percent, more than ten times higher than other steel, so you must make preparations when welding, first of all, you must do a good job of cleaning, if it is thick, you must open the groove, and there can be no cracks at the groove. The impurities should be cleaned within about two centimeters of the groove, that is, these places should grind out the luster of the metal, 2, to preheat first, the preheating temperature is between 200 and 260 degrees Celsius, if the small pieces can be placed on the gas stove to preheat, or if the large ones must be paid attention to, the cleaning of the weldments can be preheated locally with a gas cutting gun. Hope mine can help you <>
Do you have any other questions?
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The welding method depends on the material, size, thickness, complexity, defect type and size of the casting, as well as the cutting process and technical requirements. And according to different welding requirements for pre-welding preparation, such as oil removal and sand inclusion, beveling or preheating, etc.
Welding methods include gas welding, brazing, manual arc welding, and manual electroslag welding. Among them, gas welding is divided into hot welding, heating and subtraction zone method, and non-preheating gas welding; Manual arc welding is divided into cold welding, semi-heat welding, non-preheating welding, and hot welding.
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Iron castings can be welded, but the weldability is poor, iron castings are welded into cold welding and hot welding, no matter which way of welding, we must first develop a reliable welding process and safeguard measures This is not a clear statement in a few words, find a book in this area yourself, or go to the encyclopedia to search for relevant information.
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1. It cannot be welded because its own material determines that there is no point in welding.
1. The carbon content in cast iron is very high, the strength is very low, and only some parts with little force are made, such as the machine shell;
2. The welding performance is extremely poor, and the weld has no strength, and only the defective part is welded with cast iron electrode for practical significance.
2. The following three conditions should be met for oxygen cutting of metal materials:
1. The melting point of oxides generated by metal combustion should be lower than the melting point of metals, and the fluidity should be good.
2. The ignition point of the metal should be lower than the melting point.
3. When the metal is burned in the oxygen stream, a large amount of heat can be released, and the thermal conductivity of the metal itself should be low.
3. When casting iron is cut, the oxide of C has high viscosity, poor fluidity, and is not easy to be blown off by oxygen flow, which often makes the cutting temperature unable to reach the ignition point and melting point, does not flow, and is hyperbarically oxygen.
Blowing can't move. Since these three conditions are not met, oxygen cutting cannot be applied.
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Yes. Argon arc welding technology is based on the principle of ordinary arc welding, the use of argon to protect the metal welding consumables, through high current to make the welding consumables melt into a liquid state on the welded substrate to form a molten pool, so that the welded metal and the welding consumables to achieve metallurgical combination of a welding technology, because of the continuous delivery of argon in the high temperature melt welding, so that the welding consumables can not contact with the oxygen in the air, thereby preventing the oxidation of the welding consumables, so that stainless steel, iron hardware metals can be welded.
Welding, also known as welding, splicing, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature, or high pressure. Welding achieves the purpose of bonding through the following three ways:
1. Fusion welding - heat the workpiece to be joined to make it partially melted to form a molten pool, the molten pool will be joined after cooling and solidifying, and the melt filler can be added to assist if necessary, it is suitable for the welding of various metals and alloys, without pressure.
2. Pressure welding - the welding process must apply pressure to the weldment, which belongs to the processing of various metal materials and some metal materials.
3. Brazing - using metal materials with lower melting point than the base metal as brazing metal, using liquid brazing metal to wet the base metal, filling the joint gap, and diffusion with the base metal to achieve link weldments. It is suitable for the welding of various materials, and also suitable for the welding of different metals or dissimilar materials.
There are many types of energy** in modern welding, including gas flames, arcs, lasers, electron beams, friction and ultrasonics. In addition to being used in factories, welding can also be performed in a variety of environments, such as in the field, underwater, and in space. Welding can be dangerous to the operator wherever it is, so proper precautions must be taken when performing welding.
The possible injuries to the human body caused by welding include burns, electric shock, vision damage, inhalation of toxic gases, excessive ultraviolet radiation, etc.
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