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1st Floor Electric coke preference equipment is one of the equipment used by the gas generator to filter the tar contained in the gas, and it is one of the purification equipment of the gas station. The structure of electric coke preserving equipment is various, but as a common shape, there are three kinds of concentric circle type, tube type and honeycomb type, no matter which kind of form of structure, its working principle, that is, between the metal wire and the metal pipe wall or the plate, the high-voltage direct current is applied to maintain the electric field sufficient to ionize the gas, so that the corona zone is formed between the cathode and the anode.
Structural analysis of the follow-up equipment of the gas generator electric coke capture equipment and the analysis and comparison of several kinds of electric coke capture:
Concentric circle electric tar precipitator. It is composed of several steel plate cylinders of different diameters, with the same vertical axis as the center of the circle, and the same spacing is sleeved together to form a precipitation pole. Due to the repulsion of the same sex between the corona poles, the electric field will appear as vacant small cavities, i.e., field strength caves.
It is easy to cause gas short-circuit loss in the cave, reduce the capture effect, at the same time, the manufacturing accuracy of the concentric circle electric tar precipitator is high, the installation and commissioning are extremely strict, and it is easy to make the concentricity, horizontality and verticality change in the manufacturing, installation and transportation, which will cause the discharge phenomenon between the cathode and anode or other components, and it is difficult to reach the required voltage, which directly affects the capture efficiency of the tar, and is also easy to make the electric porcelain bottle break down and destroy. Since the voltage change value of the field strength is 400V mm, even if there is a 1mm deviation between the cathode and cathode, the change value of the field strength voltage can be as high as 400V. The concentric circle electric tar precipitator has the advantages of large flow area, low gas flow rate and less steel consumption.
Tubular electric tar precipitator. Since the steel pipe and the corona wire form an electric field alone, its field strength voltage depends on the radius of the steel pipe, and its value is 400r. Because the tubular electric tar precipitator forms an equipolar spacing electric field in each tube section, and there is a vacancy between the tubes, these holes are blocked by the blind area of the tube sheet, which reduces the utilization rate of the effective space in the cylinder and reduces the cross-sectional area of the purification channel.
The steel consumption of this type of electric tar precipitator is large, but it has the advantages of easy manufacturing, equal pole spacing electric field, easy availability of materials and convenient installation and commissioning. It is widely used in large and medium-sized gas purification plants.
Honeycomb electric tar precipitator. The structure of the honeycomb type is the same as that of the tubular type, and the cross-section of the channel is changed from a circular to a regular hexagon. Two adjacent regular hexagons share one edge, i.e., the six sides of the regular hexagon in the middle are all shared by the six regular hexagons surrounding it.
Honeycomb panels made of 2 3mm steel plates can meet the requirements of process and mechanical strength. Because the honeycomb electric tar precipitator has the advantages of compact and reasonable structure, no electric field holes, high effective space utilization, light weight, less steel consumption and good capture characteristics, but there are shortcomings such as difficult manufacturing and easy to produce errors in the process of transportation and installation. With the improvement of the level of equipment manufacturing technology, the advantages of honeycomb electric tar precipitator will be more and more valued by people, and will gradually replace concentric circle and tubular electric tar precipitator.
The cold gas produced by the gas station built by the gas generator must be processed by the tar plant. After treatment, the gas will no longer contain large quantities.
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What do you want?
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1. After the coal is gasified, the coarse gas formed contains many impurities, such as tar, dust, moisture, benzene, naphthalene, ammonia, sulfur and other components. Due to the presence of these impurities, the pressure transportation of gas and the quality of products using gas as fuel or raw material will have a very serious impact, so the purification of gas is an indispensable part of the gas production process.
2. The purification of gas is to use purification equipment to filter out or remove impurities in the gas, improve the cleanliness of the gas, and provide qualified gas.
3. Classification of gas purification methods.
1) Coarse purification: vertical pipes, horizontal pipes, and scrubbers are commonly used as primary cooling and dust removal equipment, with a dust removal efficiency of 70-80%, a decoking efficiency of only 20-30%, and a dust content concentration of 1-10g cubic meters.
2) Semi-precision purification: multi-use cyclone dust collector, it can only purify the large particles in the gas, and the dust content concentration in the gas after treatment is cubic.
3) Precision purification: using an electric tar precipitator, the dust concentration in the treated gas is 10-30mg cubic meters.
Electric tar precipitator Hubei Jingtian environmental protection They are quite professional, scope of application:
It is mainly used for gas purification in chemical fertilizer, coking, city gas, metallurgy, building materials, carbon, ceramics and other industries, and is used to remove tar in coal gas and coke oven gas, and at the same time remove dust, water mist and other impurities, so as to achieve the dual effect of material and gas purification, which also plays a vital role in ensuring the normal and stable operation of equipment in the rear section of the process.
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Health is your own, it depends on the cost performance of the purifier, the parameters to be considered rather than the advertisement, whether the HEPA high-efficiency particulate filter can effectively catch particles with a diameter of less than microns This is the key? How many kinds of suspended particulate matter can be filtered, preferably particles with a diameter of about equal to microns (it must be filtered, and it also contains many viruses and bacteria, such as pertussis bacillus particles are microns in diameter, E. coli bacteriophage particles are microns in diameter, swine flu particles are microns in diameter, hand, foot and mouth disease particles are in microns, and mites are in diameter? Is it possible to automatically detect and indicate when the filter needs to be replaced?
It also depends on whether there is a certification from an authoritative organization?
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Hello dear! Gas furnace electric tar capture technology is a method for treating organic waste gas in coking oven gas, which can effectively reduce environmental pollution and resource waste. Its technical solution includes the following steps:
1.Gas purification: The crude oil, crude benzene and other organic substances in the coking oven gas are purified by washing, adsorption and other methods to make them suitable for entering the electric tar precipitating device.
2.Electric tar harvesting: The purified gas is passed through an electric field to make the organic molecules in it charged under the action of the electric field, and then deposited on the surface of the electrode under the action of the electrode to form tar.
3.Tar**: The tar deposited on the surface of the electrode is processed or reused by scraping or other means.
4.Waste gas treatment: The exhaust gas generated in the process of electric tar capture needs to be treated, and dust removal, desulfurization, denitrification and other methods are used to make it meet the emission standards.
In general, the technical scheme of electric tar harvesting in gas furnace can effectively reduce the emission of organic reactors in coking oven gas, achieve environmental protection effects, and at the same time can optimize resources and achieve the purpose of resource utilization.
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Summary. The technical scheme of electric tar harvesting of gas furnace mainly includes the following aspects:1
Gas Furnace Combustion Optimization: By improving the combustion system of the gas furnace and optimizing the combustion parameters, such as oxygen concentration and combustion temperature, the generation of tar can be effectively reduced. In addition, the use of high-efficiency burners, combustion chambers, and exhaust gas treatment equipment can also reduce tar content.
2.Electric tar killing technology: Electric tar killing technology is an efficient tar purification technology, which captures organic substances such as tar on the surface of the electrode by setting an electric field at the discharge port of the gas furnace, and then separates and purifies the exhaust gas.
This technology can efficiently purify tar and organic substances, and has the advantages of energy saving, environmental protection and safety.
The technical scheme of electric tar harvesting of gas furnace mainly includes the following aspects:1Gas Furnace Combustion Optimization:
By improving the combustion system of the gas furnace and optimizing the combustion parameters, such as oxygen concentration and combustion temperature, the generation of less tar in Zhengchangqiao can be effectively reduced. In addition, the use of high-efficiency burners, combustion chambers, and exhaust gas treatment equipment can also reduce tar content. 2.
Electric tar precipitation technology: Electric tar precipitation technology is an efficient tar purification technology, by setting an electric field at the gas furnace discharge port, the tar and other organic substances are captured on the surface of the electrode, and then separated and **, to achieve the purpose of purifying the exhaust gas. This technology can efficiently purify tar and organic substances, and has the advantages of energy saving, environmental protection and safety.
3.Waste gas treatment equipment: In addition to electric tar harvesting technology, other waste gas treatment equipment, such as flue gas denitrification, dust removal, debranching and sulfur disturbance equipment, can be used to purify the waste gas, reduce the tar content, and meet the requirements of environmental protection.
It should be noted that different types and sizes of gas stoves may need to adopt different technical solutions, and the specific technical solutions need to be selected and optimized according to the actual situation. When using any waste gas treatment equipment, relevant laws, regulations and standards should be followed to ensure that environmental protection requirements are met.
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Gas generator, electric coke capture, and electric light capture are the three main parts of the gas generator, and the relationship between them is independent of each other. Therefore, they can be tested at the same time, but separately. The power test of the gas generator furnace is mainly to detect whether the electrodes in the furnace are working normally, and whether there are problems such as leakage in the furnace.
The test power test of electric coke capture and electric capture light is mainly to detect whether the electrode is working normally, and whether there is leakage. It should be noted that the power supply must be cut off and safety must be ensured before the power test is carried out. At the same time, professional electrical testing instruments need to be used in the process of power testing, and operated by professionals!
Happy as empty].
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Summary. 1. Common accidents, as well as preventive measures:
a) Air duct accidents.
1. Cause of the accident:
1) The air pipe caused by the automatic shutdown or tripping of the blower**;
2) The air pipe caused by automatic shutdown or tripping of the pressurizer**;
3) Air ducts caused by a site-wide power outage**
a.The power outage at the whole station was not properly handled.
b.The whole station is out of power and misoperation.
c.The power outage at the whole station has not been handled.
4) When the whole station stops gas, the bell valve is not opened, causing the air main**;
5) The blower and pressurizer are stopped and the stoner is not stopped.
2. Precautionary measures:
1) Strengthen technical training to improve employees' accident judgment ability and accident handling level;
2) When the blower, pressurizer or "double stop", the positive pressure operation should be maintained;
3) In the event of a power or gas outage at the whole station, it is necessary to operate in strict accordance with the operating procedures;
4) In the case of dealing with the accident of the whole station, it is necessary to unify the command, cooperate with each other, and have a clear division of labor;
Is it dangerous to catch and discharge the electric coke of the gas generator furnace?
Hello dear, glad to serve you hello dear glad to have your question, is it dangerous to have an electric coke capture and discharge in the gas generator furnace.
Hello, there is no danger, there is an inner tank inside the gas generator, the outer layer is water, the inner layer is burning coal, and the flame of the gas generator is blown to the upper end through the fan in the process of combustion, and combined with oxygen, so the imitation potato is fully burned The gas generator electric coke capture and discharge danger! There will be no danger to be had.
It's okay to kiss.
1. Common accidents and preventive measures: (1) Air pipe ** accident 1, accident causes: 1) Air pipe caused by automatic stop or trip of the blower**; 2) The pressurizer automatically stops the Hongheng car or trips the air pipe**; 3) Air ducts caused by a site-wide power outage**
a.Improper handling of power outages at the whole station bThe whole station is in a power outage and misoperation c
The power outage of the whole station was not treated4) The air main pipe was caused by the failure to open the bell valve during the gas outage of the whole station**; 5) The blower and pressurizer are stopped and the stoner is not stopped. 2. Preventive measures: 1) Strengthen the technical fuel difference training in the shelter section to improve the accident judgment ability and accident handling level of employees; 2) When the blower, pressurizer or "double stop", the positive pressure operation should be maintained; 3) In the event of a power or gas outage at the whole station, it is necessary to operate in strict accordance with the operating procedures; 4) In the case of dealing with the accident of the whole station, it is necessary to unify the command, cooperate with each other, and have a clear division of labor;
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Summary. 1) Before the gas is passed, it must be purged with steam, and the insulator box must also be preheated with steam;
2) The gas is replaced at a low temperature, which takes about 10 minutes to dissipate;
3) When the output reaches a stable level, the oxygen content of sampling and analysis is lower than that before the power can be transmitted;
4) When the power is transmitted, the current and voltage gradually go from low to high, and when it is more than 30 kV, it should stay for 5 minutes every time it rises. Until the current is about 100 milliamps above 40 kV, the current and voltage are recorded every hour;
5) The temperature of the gas entering the tar should be around 100, while the insulator box is always around 120;
6) There are heating and heat preservation in the bottom tank, to ensure that the dust and tar have good fluidity, and observe the overflow size.
What conditions do the gas generators need to be turned on by electric coke?
Hello, I am helping you to inquire about the relevant information and will reply to you immediately.
1) Before the coal shelter is accompanied by gas, it must be purged with steam, and the insulator box must also be preheated with steam; 2) The gas is replaced at a low temperature, which takes about 10 minutes to dissipate; 3) When the output reaches a stable level, the oxygen content of sampling and analysis is lower than that before the power can be transmitted; 4) When the power is transmitted, the current and voltage gradually change from low to high, and when it is more than 30 kV, it should be stopped for 5 minutes every time it is raised. Until the current is about 100 milliamps above 40 kV, the current and voltage are recorded every hour; 5) The temperature of the gas entering the tar should be around 100, while the insulator box is always around 120; 6) There are heating and heat preservation in the bottom tank, to ensure that the dust and tar of the Li Mould have good fluidity, and observe the overflow size.
My gas stove has been producing gas for half a month, can the electric coke capture be turned on directly? Or how to do it.
Hello, wait a minute.
Do I need to turn off the steam after ventilation?
1.Before charging and running, the upper jacket should be filled with steam and preheated the high-voltage insulation part for more than 10 minutes or reach the specified temperature index (to avoid condensate affecting the insulation effect), and the oxygen content should not exceed 05% of the time when the high voltage is put into operation.
2.During the operation of the equipment, the lower heating steam coil must be opened to ensure the smooth discharge of tar. 3.
After the power failure, the capacitors in the tower must be discharged 4When the oxygen content exceeds the above, the high-voltage power supply should be cut off, and when the oxygen content is below, the high-voltage power should be put into operation.
Hello, you need to check whether the gas inlet, outlet valve, and discharge pipe valve are in a closed state before use. Check that the explosion-proof cover of the electrofishing is open. After the above inspection is normal, open the inlet and outlet valves of two insulated boxes and one insulated steam insulated by electric capture, so that the temperature of the insulated box rises uniformly to 90 110 (when the temperature is lower than 90, it is not allowed to be turned on).