How to choose an ultrasonic mold polishing machine

Ultrasonic mold polishing machine is a kind of polishing equipment commonly used in molds, jade, high-grade handicrafts, and cemented carbide parts.

Sub-categories: The ultrasonic polishing machines visible on the market are divided into two categories: single-function polishing machines and composite function polishing machines.

Single-function polishing machine refers to the polishing machine with only ultrasonic vibration function, the operation interface of this type of machine is simple, low, and more suitable for customers with a single need, such as jade polishing, handicraft polishing, and a very small number of mold polishing customers.

Composite function polishing machine refers to the combination of ultrasonic polishing and other common mold treatment processes, that is, composite ultrasonic mold polishing machine, which is an essential and convenient tool for mold surface treatment practitioners.

1.Compound with the spark process, that is, the spark shaping function. Spark shaping, efficient and economical, can quickly remove the original processing surface traces, such as wire cutting lines.

2.Compound with the pattern process, that is, the pattern function. It can produce a pattern similar to that of EDM processing on the working surface, which is suitable for repairing or rebuilding the EDM pattern surface of the mold cavity.

3.Compound with the strengthening process, that is, strengthen the function. A coating layer with a thickness of 10-20 m can be produced on the working face.

Common cladding materials are copper and tungsten steel. The copper layer is usually an anti-slip layer to prevent mold hopping. The tungsten steel layer is usually strengthened to reduce frictional resistance, improve mechanical accuracy, improve cutting performance and extend service life.

When choosing, you can choose the right one according to the above needs.

Ultrasonic mold polishing machine also has - formula ultrasonic - and other different types, mainly depending on your main use, the use is different, the range of choices is different, but you can participate in the next 1The amplitude parameters of the ultrasonic welding machine mold mold 2Ultrasonic welding mold material, mold frequency parameters to select.

The CS-302E is good I use this all the time.

It's nothing, it's almost the same, you can't see it when you choose it, you only know it when you use it.

Taiwan's brand is better, and there are few domestic brands that do this.

Above. The transducer amplifies the input ultrasound telecommunication machinery through the amplitude rod and transmits it to the high-speed friction workpiece such as diamond or abrasive float installed on the tool head, so that the surface roughness of the workpiece is rapidly reduced until other polishing tools such as mirror cavities, narrow groove slits, blind holes and so on cannot reach or work efficiently.

Through the controller, high-frequency electrical vibrations are generated and transmitted to the transducer. The transducer converts the input ultrasonic electrical signal into mechanical vibration, amplification by the luffing rod, and transmits it to the tool head mounted on the luffing rod, which drives the suspension of diamond or abrasive attached to the tool head to rub the workpiece at high speed, causing the surface roughness of the workpiece to be rapidly reduced until the mirror surface, so as to realize the function of polishing. Complex cavities, narrow grooves, slits, blind holes, and other parts of the mold that cannot be reached or cannot work efficiently with other polishing tools.

Plastic products are widely used, such as daily chemical products and beverage packaging containers, etc., and the needs of appearance often require the surface of the plastic mold cavity to reach the degree of mirror polishing. The production of optical lenses, laser records and other molds requires extremely high surface roughness, so the requirements for polishability are also extremely high. Polishing not only increases the beauty of the workpiece, but also can improve the corrosion resistance and wear resistance of the material surface, and can also make the mold have other advantages, such as making plastic products easy to release from the mold, reducing the production injection cycle, etc.

Therefore, polishing is an important process in the process of making plastic molds.